Upgrade Your Battery Cables (Post #521) 12/26/2014

Electrical problems have punctuated the winter this year with the Big White Bus. I’ve had a lot of trouble electrically speaking. The engine has run rough for a few months now. The tachometer has been exhibiting the bouncing needle problem indicative of a failing alternator. A glowing battery charge light when the headlights are on. And of course as you read in the last post my ignition switch has been acting up.

I got the ignition switch problem sorted out and now it was time to upgrade the battery cables. And there is only one man you go to when it comes to electricity, The Evil German Dude. His evil liar has all the tools and he has a supreme understanding of the dark art of electricity.

Other than “replace the cables” there really wasn’t a clear and concise plan when we started to swap the original OEM battery cables for an upgraded set hand-crafted by the Evil German Dude. The plan is pretty simple:

  • Remove the old cables.
  • Build new comparable cables.
  • Install the new cables.

There are four battery cables of concern on this project. One goes from the positive battery post to the starter. One goes from the positive battery post to the alternator. One goes from the negative battery post to the frame. And the last is a fresh ground connection to the fender from the negative battery post.

We also upgraded the battery post connections to industrial grade. The ones they sell at the auto parts store are just…INADEQUATE.

EGD was able to salvage some heavy-duty battery cables from a private contact he has and we re-purposed them for use on the Range Rover. Continue reading “Upgrade Your Battery Cables (Post #521) 12/26/2014”

Click, Click, Click (Post #494) 5/12/2014

I had another episode with the starter today. I had just walked out of the dentist’s office and got into the Range Rover turned the key and got, click. Turned it again, click. And again, click.

I called the wife (at work), son (at the Y), nephew (at the Y), Fireman Jason (at the station 8), and finally Mrs. Fisher (at work but leaving) for help. Mrs. Fisher offered her Pontiac for a jump. No go. So she gave me a ride home where Mr. Fisher picked me up and we took the battery for testing.

After a short (5 minute) charge and test, the battery registered good. So we took the battery back to the Range Rover, installed it, and turned the key. Of course, it started. Continue reading “Click, Click, Click (Post #494) 5/12/2014”

Diagnostics, Not Just for Breakfast Anymore (Post #490) 4/24/2014

Florida Orange Juice Growers Association had a slogan in the 1970’s, “Orange juice, it’s not just for breakfast anymore.” It was used to encourage people to drink orange juice during the day, not just at breakfast time. It’s clever and a lesson for us. Diagnosing a problem should not stop with only one solution, keep diagnosing through the problem.

Diagnostics is the root of what we do to fix our Land Rovers. If you can’t diagnose the problem you can’t fix it. This was made painfully financially clear to me last night. Continue reading “Diagnostics, Not Just for Breakfast Anymore (Post #490) 4/24/2014”

Garage Day – August 2013 (Post #377) 8/14/2013

My good friend and resident evil scientist the +Evil German Dude (EGD) announced we were having a Garage Day at his house this past Saturday. For once I didn’t have anything Land Rover related for him to assist me with. I’m sure he and the former Titanium Hitch were quite surprised as we normally have something to do on the Range Rover. They both liked the Big White Bus’s new stance on fresh springs. I had to call it to their attention, but they responded with friendly comments after looking her over.

Inadequate alternator

The main goal of the day was to install a new alternator in EGD’s F-250 Super Truck 4×4 Beast. If you have been a frequent reader you know every thing EGD touches must be modified. His Chevy 1500 was highly modified. I could write an entire blog post listing the changes he made to the 1500. His F-250 is well on its way to being heavily modified.

EGD and the Former Titanium Hitch

More after the jump….

Today’s modification was to be a nuclear power reactor. He has the need to power small cities and in case of a disaster provide power to his evil lair. Sadly the Nuclear Regulatory Commission denied his permit for a mobile nuclear power reactor. They said his design was sound and the schematics were first rate. They just did not feel he rated one.

Beefy.

So he picked the next best thing and contacted the Russian’s for one of theirs installed a DC Power Engineering alternator. At maximum revolutions this monster will put out 300 amps. At idle it puts out 190 amps. Compare that to a stock Land Rover alternator and its 100 amps at max output. They will send it to you polished or one of 11 colors. Impressive.

Size comparison. New on the left and old on right.

The task was a simple one if you were content with using the existing wiring. But EGD is an evil mad scientist, so you know there has to be enhancements. First was replacing the cables to 1 aught. Yes, you read that correctly…1 aught. He is fond of his power conduit mechanisms. Three hundred amps is a lot, and to run it through stock wire is just silly.

One aught cable and in-line voltmeter.

He also installed an in-line volt meter. This is cool enough to warrant install on my Big White Bus. I will have to investigate this option further. One of my pet peeves about my Land Rover is the apparently inadequate wiring. Lots of Land Rover owners outfit their rigs with wenches winches, lots of lights, refrigerators,…etc. These are all power hungry devices in which dual batteries and beefy alternators are just the prescription to get the needed amperage to the devices. EGD’s beastly F-250 is no exception.

Installed.

The former Titanium Hitch and I mostly handed EGD tools and offered the “extra hand” every mechanic, at one time in their life, wishes God had given them. Working with EGD on his rigs over the years is truly entertaining. I’ve never seen him come up against something he hasn’t all ready anticipated.

His work is meticulous, precise, and clean. I have learned a lot from him over the last decade. I told the former Titanium Hitch that when I work on my Range Rover I think about what EGD would say if he saw my work. You’ve no doubt seen the W.W.J.D.? (What Would Jesus Do) and the many variations over the years. My own is W.W.E.G.D.D?

EGD then decided to manipulate the worldwide price of a barrel of crude by doing an oil change in the big diesel. The behemoth uses 13 quarts of oil. Since I have the smallest beer belly of the group, I was elected to ride the creeper under the truck to empty the oil. EGD has made this a simple process by installing a Fumoto valve. No more guessing which wrench you need. No more getting oil on your hands removing the plug. Easy peasy.

Once EGD was done with the alternator installation and oil change was completed, we had a great dinner of roast potatoes, hot dogs, and grilled vegetables prepared by EGB (Evil German Bitch). I know what you’re thinking. But I assure you that’s her own moniker, she picked it out. That’s even how I have them in my phone. She is a superb cook and I always love eating at their house.

After chow time was over, Titanium Hitch told us about the sound system woes in his newly acquired late nineties Ford F-150. The after market sound system had been butchered. EGD was keen to sort out his problems.

I fetched tools while EGD started extracting the radio from the dash. I was also tasked to find a wiring diagram for Ford pickups on the interwebs. That was no real challenge and I was back to handing them tools.

We found the problem, a blown speaker. The others were not in good nick and it was suggested he replace them all. Replacing them was a job for another day.

So we wrapped it all up. I said my goodbyes and headed home with a detour to drop the used oil off at JagGuy’s garage where he will undoubtedly use it in his Bobbed-Duece.

I received an email from an Art of Manliness reader who told me the visited link color on my OkieRover.com website was virtually unreadable in low light. So I swapped it to a red for high contrast.
Thanks Shawn.

Thanks for reading and Happy Rovering

Code 17, Not As Cool As It Sounds (Post #334) 4/30/2013

This has been an interesting 24 hours. So this weekend JagGuy was showing off a throttle position sensor he bought cheap. It was an omen of things to come.

On the way into work today I had an engine stumble at highway speed. Thirty seconds later another. And a minute later…it was very disappointing. My first guess was not the throttle position sensor. I had suspected I was having alternator issues.

I got to work and thought nothing more about it until lunch. I came out, started her up and the Check Engine Light came on. “Good,” I thought. “At least now I know it was something with a label on it.” I got to my favorite Monday lunch spot, VZDs (VZDs.com). I went around to the passenger side and looked at the Code Reader. 17.

I went in and ordered the meatloaf. Its made with ground buffalo. So delicious. I looked the code up on my Samsung 3 smart phone and confirmed what I had guessed. That is the throttle position sensor code. I finished lunch by checking for a replacement part.

Atlantic British has a replacement for 449.95$(US). That is roughly 1/5th of the value of my Land Rover in it’s current state. I can’t do that. I sourced one from eBay for 80$(US) used. I will continue to do this and pull parts from the breaker’s yard as long as I can.

I had an errand to return some fencing bits to Lowe’s that we didn’t use to fix my former neighbor’s fence. I drove home with lots of stumbling along the way. I thought it was the TPS so I swapped it with a spare from my supply. I got about 2 miles from the house and the Big White Bus coughed and shut down. I coasted to a side street.

Just before she shut down, the tachometer stopped working. That is a tell-tale sign the alternator is dead. So to review:

  • I thought I was having alternator issues two weeks ago.
  • The alternator light occasionally glows when I have the lights on.
  • The tachometer stopped working.

I called JagGuy to confirm the theory, he concurred with my hypothesis. My awesome neighbor Larry was the first to answer his phone when I called and after delivering a pizza to his wife, he came and gave me a jump. The charge was just enough to get me to the Walgreen’s across the street from O’Reilly’s Auto Parts. The plan was to have them check the output on the alternator and the condition of the battery.

Instead they had to charge the battery just to test it. I grabbed some dinner and waited. Jacob said it was done and tested good. I grabbed some nitrile gloves and the oil change stuff for our Honda CR-V.

I installed the battery and it was enough charge to get me back to Casa de OkieRover. It occurred to me that I had a spare OEM alternator on the shelf. That last trip to the breaker’s yard has turned out to be very fruitful. I installed it and it worked as expected. No troubles.

I bought the dead alternator from NAPA Auto Parts in 2005. That one failed in 2008 and under warranty I replaced it. Turns out it is time for a third. I see on the invoice that I paid 335$(US) for it with a lifetime warranty. If I replaced it today:
Atlantic British charges 359.95$(US) for their rebuilt 100 amp alternator.
NAPA is offering one from 213.00 to 279.00$(US).

So that’s the good news in all this. I have a spare alternator and I can get the replacement part as early as tomorrow because their website said they were in the warehouse and its FREE…AGAIN.

I should have the original receipt laminated. That thing is really paying off. JagGuy suggested I keep the OEM in the Range Rover until it dies. I probably will.

I have a TPS coming in for 80$(US) off eBay. I think that’s a fair cop. Beats 450$(US) all day.
I will have a spare alternator on the shelf by the end of the week.

I still need to figure out what broke on the sunroof.
I still need oxygen sensors. I will probably buy those the first week of June.
I still need a sound system. JagGuy said he would help with that. I have fond memories of his radio in the red van.
I still need air conditioning. Mrs. OkieRover will not tour with me in the Big White Bus without it.
I still need the springs installed. I am going to pay Mickey’s Garage (Google+) to do that for me along with the air conditioning.

So you can see this looks like the summer of electrical gremlins. This is the first thing that comes to mind when gremlins raise their ugly heads.

Diabolical sabotage!

Thanks for reading, and Happy Rovering.

 

A diamond in the rough (Post #275) 11/25/2011

Last weekend I dragged my neighbor Fish4OSU up to JagGuy’s shoppe to see if I had a spare starter on my spare engine. Unfortunately I did not. On a whim and a suggestion we went by the local “pull-a-part” which I learned today is not part of the national chain. It is U-Pull-It, whatever.

Fish4OSU needed a fan motor for his daughter’s Saturn LS-1 and a mirror. I needed a starter. I’ve been to this breakers yard many times, they seldom have any Land Rovers. But I thought what am I out, a buck…what the hell.

We found lots of Saturns and the mirrors were not in that great a condition. Fish4OSU commented it must be a thing with these cars. Bad or missing passenger side mirrors. Nearly everyone had either swapped paint with something or been driven behind a truck pulling a sand blaster down I-35. While he sourced the fan I went in search of a diamond in the rough.

I walked the 200 yards to the “import” section. I stopped to admire a Mercedes Benz 300SD with a diesel motor. As I walked on, I dreamed about dropping that into my Range Rover. I looked right and what did I see?

YES! that was the tell-tale roof line of a Range Rover Classic. When I got up to her there was a gentleman attempting to extract the transaxle or transfer case or transmission. I’m not sure he was sure. As I looked her over I mumbled, “1993 or 1994, I wonder if there are any others”. He heard me and replied, “1994. This is the only one.” I politely told him I was going to be in the front and that I’d be right back.
I went back to tell Fish4OSU I found one. He was finished and we returned to the Range Rover. The gentleman was gone and the drive train was still intact. I started on the top end retrieving parts. I got the fuel temperature sensor, the water temperature sensor, the cap from the overflow tank and the throttle position sensor (fingers crossed, say goodbye to my error 14). I went into the cab and found the EFI computer and the window ECU. I pulled them too. I was pretty happy with myself and we returned to the counter to pay.
Just as I put my receipt in my wallet I looked down and noticed a starter sitting on the counter. I forgot to get the one thing I had gone there to get! I had already paid, so I told Fish4OSU to wait for me, “this will only take a second.” I got back to the Range Rover and started to work on removing the starter.
The bottom bolt came off easily enough. I got lined up for the top bolt. No matter how hard I tried I could not get it out. I worked on it for at least 30 minutes before I gave up bruised, battered and covered in oily dirt. The tools we borrowed from JagGuy just weren’t quite up to snuff or I sucked using them…the jury is still deliberating.
They had Sunday hours and I said I’d just grab my tools and come back tomorrow. Saturday was beautiful, middle 70’s and truly pleasant outside. Sunday was the opposite of that. It was 37 degrees and a 10-15mph wind from the North blowing in low clouds. If it had been 10 degrees colder it would have been snowing. That figures doesn’t it? But it is the OkieRover way, never easy.
So I got back to her and got to work. I could not break that bolt free. I’m pretty sure I tore the head up as I was unable to get any satisfaction. Frustrated I looked at the top of the motor. There was an original alternator there and an original air conditioning compressor. I thought I could use both of those things. So I went about removing them. 
As I cut the lines for the air conditioning compressor, they still had pressure in them! Bonus, this compressor was still working when this Rover met her demise. I grabbed a rear lens from the passenger side and both of the door handles still in the doors. My second day injuries were minimal, some light bruising and a partially crunched pinky finger. Funny thing is, I don’t bruise. I’ve fallen off the back of a van going nearly 30mph through a field and I didn’t bruise. Yeah, that’s a story for another time.
How this Classic wound up in the yard I do not know. The panels were all straight. It was not a wrecked truck. It even had a cigarette lighter in it (I grabbed it too). The inside was in rough condition. Not as bad as mine but you could tell it was not well cared for by the driver. The headliner was still original. It lead me to believe the transmission or some electrics may have been its undoing. I would have liked to have had the whole body but that was not possible. You cannot buy a Salvaged Title vehicle “intact” in Oklahoma. She was probably still Dealership maintained, looking at the parts I saw inside.
All in all I made a killing. The first days parts cost me roughly 26$(US). If even one of the parts is in working condition I scored big.

The second day’s parts were more pricey, 87$(US). But the air conditioning compressor costs twice that so I’m still “standing in tall cotton” as we say in Oklahoma.

I am really happy I found her and was able to get some parts off her. I was sad to see her in the breaker’s yard. It just makes me realize that Classics are getting harder to come by and getting parts for them will be getting harder and harder. I guess when I can no longer get the important parts, I’ll just have to buy a Series 2a or Series 3. You can still get most of the parts for one of those from Rovers North.

Thanks for reading and Happy Rovering.