Working in an Oven (Post #620) August 25, 2023

In my last post I told you it was hot outside. That’s a no brainer to 1/3 of the country right now living under the heat dome. I didn’t take a picture of the thermostat on August 19th but Oklahoma City set a new highest temperature for the date. At the weather station in the neighborhood behind the house, it measured 107.7°F (42°C) around 1:00pm on Saturday the 19th and a similar 107.6 for the following Sunday the 20th.

Historical

If you’ve never been in this kind of hot outside, its hard to describe. Dangerous is a good word. Dangerous like, if you screw around and exert yourself too much you could die. Heat Stroke and Heat Exhaustion is hovering nearby. I’ve had both, my Yelp review, 1 star, would not recommend.

So when I got home from the Evil German Dude’s house, I went out to the shoppe and the needle on the thermostat was about where I indicate on the pic below. Let’s just call that about 125°F (51.7°C) so I decided it was going to be a “make and mend” day [Wikipedia]. And it was going to be spent in the cool air conditioning.

125

The good news for this weekend is it looks like the heat bubble popped and the temps will come down significantly this weekend. Back to a range this old fat man can manage.

forecast

I’ll try to bust out another welding video Monday or Tuesday. I’m disappoint I couldn’t keep up the momentum of publishing a weekly video. If I had worked in the shoppe last week you wouldn’t have gotten a video anyway, because I would have likely been in the hospital.

Thanks for visiting and Happy Rovering.

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A Long List of Repairs (Post #592) 3/30/2021

I’ve been sidelined by a knee surgery. I’ve had an issue for a while (over a year) and I decided it was finally time to get it sorted out. So while I convalesce, I thought I’d put up a post detailing what I believe to be a mostly concise list of repairs that are required on the Big White Bus. We are getting another round of stimulus money from the O’Biden administration. And why not spend it on my Land Rover? Let’s get started:

Ignition

You’ve read my mis-adventures with my ignition system (Okierover). I mostly attempted to replace the entire system with GM off the shelf parts. In the end I could not stop the ignition modules from overheating. This leads to them failing basically every two weeks. With “lifetime warranty” I only bought the part twice. And when I was completely convinced I would either have to drive in the right lane, everywhere, or doing something else, I had trained myself to change the module in less than two minutes. Standing on the side of I-35 during rush hour traffic every two weeks for 4 months is not among the smartest things I’ve ever done.

At this point I’ve decided that I will replace the entire ignition system with an after-market version. I haven’t picked that version yet, but know it will be my first repair. This means the distributor, ignition coil, modules, all of it will be replaced. I currently have a “Lucas”1 setup. I don’t believe it is reliable. I have driven her with this setup, but I’m not convinced it is safe.

Alternator

Once again I am faced with a failed alternator. I have written many times about the alternator issues (Okierover). I bought the NAPA alternator back in 2005. I have replaced it under warranty 6 times (with 7 coming). Sometimes you can’t beat a NAPA warranty, even if the part only lasts about 2-3 years before it fails. It still surprises me that an OEM alternator from the factory lasted 15 years but a replacement part would not give me 2 years of service.

The BWB has a slow battery drain, I suspect it is the diode pack as it was three times before. Once a diode fails, it’s over. The alternator will still charge, but it will also discharge the battery when the engine is off. If you still have any of your hearing left, you can hear tell-tale ultra high pitch sound coming from the back of the alternator when the engine is off.

Heater Fan Blower Motor

This repair is in progress, you’ve seen the posts (Okierover). All that is left is to source the new hoses and the foam gasket sets and such. I broke a couple of plastic bits and found a great source for spares in Matt Gaum (Roadside Werx) Some of these plastic bits are starting to become unobtainium. 

This leads me to contemplate 3D printing of these parts. I’ll look for a 3d printer and do some research into the types of plastics that might work best. I’m a little surprised I haven’t seen someone doing this already. If you have, leave us a link in the comments.

Clunky Steering

At some point the bushing on the steering shaft has slipped. I need to pull it all out and get it corrected. It is not dangerous, it’s just annoying.

Rear Compartment Tie-Downs

I can’t believe I’ve driven around with a hundred plus pounds of tools and spares NOT tied down in the back of my rig. I have only avoided an epic stupid mistake because I’m a hell-of-a-driver and have avoided serious accidents.

Nice to Have

Now let me talk about what we in the Project Management game call, “Nice to Have’s”. 

Radio

I have researched a replacement system that I think will be great. When I buy it I’ll do a full write up. Bluetooth…backup camera… Van Halen “Eruption” or Wagner’s “Die Walküre” at 120dB depends on your situation.

Air Conditioning

This probably shouldn’t be a nice to have. I live in the southern plains and I promise it gets hot here. This is more than likely going to be a must have/critical. This system is a total loss. I will have to replace EVERYTHING including hoses. The testing for leaks will need to be epic if this is going to be a long term solution.

Power Steering Leak

I STILL have a power steering leak. After all my issues with leaking steering boxes you’d think this wouldn’t plague me. You’ve seen where I bought a rebuilt steering box (Facebook) from Carsteeringwholesale.com (NOT RECOMMENDED, DO NOT TRUST). I received the steering box from them and it was leaking out of the box. I fussed and yelled at them to no avail and they sent me a replacement (that I had to pay shipping on) that leaked EVEN WORSE than the shitty one they sent me to start with. Buyer beware.

I have another slow leak and will at some point need to replace this pump too.

Mystery Leak

My left front hub assembly is leaking. I’m not sure which part has the leak. I’ll have to find it eventually and replace the seal or brake caliper, or whatever it is.

Gas Gauge Uncertainty

When I replaced my last fuel pump (Okierover) I managed to get the float out of sorts and its basically a mystery as to how much fuel I have in the tank at any time except when I fill it. I need to get in there and futz with the level and see if I can fix that.

Cosmetics

Rugs

I would LOVE to have new rugs. Maybe a proper steam cleaning would do the job, I don’t know.

Seat Covers

I have looked at a lot of seat covers. I think I’m leaning toward a NON-Leather cover. Leather covers are readily available and modestly priced. I just think I can get a more durable, no maintenance option sourced that wouldn’t make me cry a little bit inside each time I slide into the BWB with mud all over me or soaking wet. Oklahoma summers are not kind to old leather.

Tint

I don’t need gangster dark tint. I think a tint one these plethora of windows would go a long way toward keeping me cool in the summer.

Paint

The BWB is losing her clearcoat. And the vinyl D pillars are quite knackered. In a perfect world with everything else repaired, I’d probably throw some paint on her.

Eviction

I have a mouse somewhere in the truck. I noticed some evidence of a mouse making its home inside. I couldn’t blame them with -14F this winter. Car spiders (Okierover) are one thing, I can’t have mice.

1: The name Lucas can be licensed by just about anyone wanting to use their name. The last set of “Lucas” parts I got were made in China….CHINA. You should not associate quality replacement parts to anything made in China.

Never fear… I have not let my wrenching skills go to waste. I helped my dear friend Eric and his son Vallie change the plugs and coils on their 2000 Jaguar S-type. We had a great afternoon. And it was a fine example of no matter what you think a job will entail…something will go wrong and will require a part no one has in stock.

Pro Tip: Jaguar (Ford) coolant hose “T”s are made out of some form of plastic-mache and hope.

Thanks for reading and Happy Rovering

Too Hot to Land Rover (Post #542) 8/12/2015

Blasphemy! you might say. So I’ll qualify that to it’s too hot to wrench. It is the height of summer here in Oklahoma. Temperatures while they haven’t been anywhere near the lovely year of 100’s, they have been close. Our exiting of the drought in such a dramatic way this year (2015) has the humidity up to the levels I remember it from before the drought.

So your greasy fingered blogger has not put much effort into much of anything Land Rover. That is not to say I don’t have a handful of project to do, I do.

Continue reading “Too Hot to Land Rover (Post #542) 8/12/2015”

Garage Day – July 26, 2014 (Post #507) 7/26/2014

It was another hot Saturday in Central Oklahoma. The temperature made it to 102 F in Norman. Even with the temps as nasty as that we don’t stop work because we might get a little sticky and sweaty. We just turned on the fans and opened up the doors.

The Evil German Dude had us all over for some electrical fun. I know you’re thinking, Land Rover…Electric…sweet! Well not this weekend. The modifications were for Magnum Mike and Paparazzi Ford. Both of them had some seriously unimpressive factory wiring.

First was Magnum Mike’s Dodge Magnum. The work was to upgrade the ground. On this model of Magnum the battery is located in the trunk. That’s Mike sitting and sweating in the back of the very impressively modified Magnum. It is a true hot rod. He drove us to lunch one day. I’ve never been so scared and excited since Eric Kammerlocher took me for a spin in his Corvette back in the 1980’s.

20140726_110036

 

The standard from the factory ground wire was a very small wire maybe 8 AWG. Compared to a normal battery cable the ground is about a fourth of the size it should be. The battery terminals are a simple flat metal. Not nearly the beefy terminals EGD uses normally.

You can see the flat metal and small wire in this image.

battery cable

 

So the plan was to swap out the cables. EGD doesn’t do anything “half-assed”. The new cables were 2/0. Yes…two aught.

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This wire chart should give you a great comparison.

cables

We tease EGD but he knows his electrics. He has all the tools and always has the fittings, connectors, and heat shrink  wire just about anything. The hydraulic crimping tool is pretty impressive too. So when you hear me talking about upgrading my battery cables you know why I am taking the Range Rover over to the evil lair.

The crimping dies had to be modified. Here EGD makes another minor correction to the tool’s die.

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You can see in the next picture that they got the  cables in place and the battery strapped back in.

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Paparazzi Ford brought his Jeep Commander over with a very persnickety start problem. Basically something was wrong with the battery cables that would disable the vehicle. He would futz with it, the Jeep would start for a few days then quit him again.

He drove to EGD’s evil lair but when his turn came up the truck would not start. He popped the bonnet and I simply twisted the positive battery cable just a bit and the Commander started. Being as Jeep is now owned by Chrysler/Dodge the same type of battery terminals are being used.

Upon further inspection it turned out to be a very corroded connector. Swapping the terminals out had to be done. Here the crimping tool is used to marry the cables to the terminal.

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Heat shrink is moved into place.

 

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And here the heat gun heats the shrink wrap.

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I couldn’t stay longer. JagGuy promised to take a look at my air conditioning. As you have no doubt read or have seen in my video blog my A/C is out. I’ve been chasing fully functional air conditioning in my Range Rover for years.

So JagGuy mentioned at lunch on Friday that he had a freon sniffer. Such a handy device.

sniffer

 

He was keen on my idea to swap the AC compressor for a more common unit from a Chevy. The hoses would need to be custom-made. Before making all the effort to reinvent the system he said we should find out what has failed. Is the hoses? Is it the compressor? Is the radiator leaking? The only way to find out was to test for leaks.

I didn’t take a picture of the sniffer in action its sensor is an audio one. We sniffed the system and found that the front seal on the compressor had failed.

20140726_133620
Freon going in.

JagGuy suggested I go to the company that bought out Oklahoma Auto Air. They do all manner of compressors and hoses. The compressor on the Range Rover is basically a Sanden 709. So next week I’m going to drop by their shop and get the details. Hopefully I’ll have some air conditioning the week after I get back from my 25th wedding anniversary trip.

The weather is going to cool off this next week so my daily commute won’t be the 35 minute drive in an oven. Mrs. JagGuy has told JagGuy that she wants to drive a Land Rover Discovery II. They are looking for a good one. I can’t wait for them to go with us on a jaunt.

EGD is working with a company that has some pretty cool lighting solutions. I’m looking at them for some possible trail lighting. I’ll get back to that when I investigate further.

And in other news…he was only kidding about buying a Dodge.

Thanks for reading and Happy Rovering.

 

 

Video Blog #2 (Post #506) 7/18/2014

Here is my second attempt at a video blog. Its probably a tad long at 7:20. And I haven’t figured out how to close yet. I did make notes so I wouldn’t ramble. Let’s go with 88% non-rambling.

I hope you enjoy it.

Thanks for reading, watching, and Happy Rovering.

Water Pump Replaced, AC Compressor Swapped (Post #386) 8/31/2013


Back in the saddle again. I picked up the Big White Bus from Mickey’s Garage this past Friday. Mickey send me these pictures telling me the BWB was ready for pick up. As you’ve read in previous posts, the AC compressor they installed originally had a leaking seal. True to his word he replaced it. As you can see, its now putting out 45 F degree air. The volume of air needs to be investigated. It’s probably the air box. We had a chat about the design and what might need to be done to make it better.

That’s cold air.

Mickey put a coat of paint on the compressor to pretty it up for my blog. I like that. I’m hoping its good to go. If we have trouble with it, he said he’d take car of it for 6 months. That’s not bad for a replacement used part.

Looks good in silver.

The water pump is new. The old one was a questionable part now that the pulley broke. After it was off, it seems to be okay. I’m going to put it on the shelf for a spare. The new pulley’s from Rover Cannibal are now in place with new belts.

New water pump.

I talked to Mickey about the horse power the large fan robs from the engine. I talked to him about putting electric fans on. My research showed that a fan shroud from a late 1990s model Ford Crown Victoria would match up nicely. I’ll start looking for one as soon as the weather cools off a bit. I need to get my measurements and start hitting the breaker’s yards.

The expense of having someone else work on the Range Rover will need to be recovered over the winter. With school, getting the tornado shelter installed, visits to the doctor, and work, I had to trade money for time. Which according to my good friend Paul is a good trade.

Now I’ve got a new water pump, belts, and AC compressor. Three more failure points removed making the Rover even more reliable as a daily driver. No one said keeping a 20 year old Land Rover on the road as a daily driver was going to be cheap or easy. So far the costs are still cheaper than a car payment and insurance for another car. If you consider a payment for a new-ish Land Rover…I’m WAY AHEAD!

Thanks for reading and Happy Rovering.