Busted Differential (Post #555) 3/7/2016

I headed to work this morning as I always do. About two miles from the house I heard the “sound” again. This is the binding sound I’ve heard twice before. I thought for sure it was a CV joint going out.

The two times before I was able to make a three point turn and the sound went away. In my mind this seemed logical as if a CV was binding up it would be fully articulated across the axis and perhaps unbound.

Today, the sound did not go away after the three point turn. It also did not respond to a figure-eight turn in a large parking lot near Mickey’s Garage. As my friend JagGuy says, “if it explodes it’ll be easier to find the issue.” Determined to drive it until something catastrophic happened I turned out onto Flood avenue. About a mile later I got a very satisfying crunch sound.

“I guess its broken now,” I thought to myself.

I have a new CV on the shelf so I wasn’t worried about getting a part. My elbow has just now begun to recover from the severe tennis elbow I’ve been battling for 3 months. And wet weather was coming in today. So with those thoughts I dropped the Big White Bus off at Mickey’s Garage.

I went home to file my taxes, do laundry, and blog. He called me in the afternoon and sent me a picture. I was on the way home from physical therapy and stopped by.

I told Mickey I was 72% sure it was a CV but I was 28% sure it might be a differential. It was a differential.

Bolt Chunk and Washer
Bolt Chunk and Washer
differential
Bad Differential

You can see the bolt that is not seated. The top is shaved off. The missing bolt is the one that broke off. Several of the others were FINGER TIGHT, yes, finger tight. The oil in the diff and CV housing was a lovely shiny metallic mess. That metal was most likely in the bearings in the differential making it a total loss. We could have bolted her back up but it would have failed eventually.

Mickey said the bolts required proper torquing and setup with the pinion, etc, etc,… I’m taking his word for it that it would be an ordeal to put right. I can get another used differential for 150$(US) from Rover Cannibal.

We could speculate for days about why it failed like it did. Suffice to say there is a lot of “slop” built into the axles of a Range Rover Classic. This is good and bad. Bad because it causes things like this to happen. Who knows, perhaps someone in this Rover’s past rebuilt it and did it WRONG.

In any event, I’m driving my son-in-law’s Audi tomorrow and will be back behind the wheel on Wednesday. Considering the Saturday afternoon I spent with Mr. Fisher and with JagGuy on the phone trying to find my problem in the ignition that was keeping the engine from starting, I’m getting a little frustrated. I know its a rolling restoration, but damn it, I need reliability. You can laugh at that if you like, but the Big White Bus has been pretty good to me for all of 188,000 miles I’ve put on her. Land Rover and reliable? Say what you like, but they make a purpose built vehicle.

Funny thing, Ehimare, a young man from Brooklyn NY that drives a 1993 RRC and occasionally calls me for help, had his break a half shaft this week too. He’s looking for a differential as well due to his shop’s inability to get the chunk of shaft removed. Must have been a rough week for 1993 RRC drive trains.

Thanks for reading and Happy Rovering.

CV Joint and Front Axle Seal (Post #504) 6/23/2014

Here is what will pass for a how-to video on the CV Joint and axle seal replacement. I had trouble videoing it with greasy hands. I also had trouble because the phone ran out of disk space.

That let to some choppy video and you didn’t get to see the assembly. What I do hope you get from this is that it is not as complicated or difficult as it may appear. Take it one step at a time and it will become really easy to understand.

On the Okierover Difficulty Scale this is a solid 3. You’ll need more than your average tool kit. You’ll need some help with the brake bleeding. It is a technical job but relatively straight forward.

I hope you can get something from the video. It was not what I wanted to present. But I also didn’t want to waste all the video and effort.

Thanks for watching and thanks for reading and Happy Rovering.

Working on a new How-to Video (Post #503) 6/21/2014

I worked on a new video today. I swapped a CV joint and some seals. I’ll get it up as soon as I have it done.

Here’s a teaser.

Otherwise not much is going on. I have the gas mileage up to 13.5 mpg on average. I did learn today from the manager of the AutoZone store that Castrol 20w50 is being discontinued. I’m not sure if this is true or not true, but he had the 5 quart jugs on sale for 8$(US). That’s really cheap. I bought a jug in addition to some new 80w90 for my differentials.

If it is indeed true I’ll have to swap back to 10w40. No harm in that. I wonder if it will affect my gas mileage?

Well that’s all for now. Thanks for reading and Happy Rovering.

Slow Days of Summer (Post #497) 5/31/2014

 

Coke and a Smile, well a Coke anyway.
Coke and a Smile, well a Coke anyway.

Sorry for the post drought lately. I finally have a new job and haven’t had much time to do much of anything Land Rover. I ordered a CV joint and some other bits to sort out the axle problem that I referred to in Front Half Shaft Oil-Seal Failure. I thought they’d be in this weekend. Rovers North told me the CV joint was on a container ship last week. I thought for sure I’d have it by this week. By Saturday morning it had not arrived.

So Saturday I took the long drive up to Jones, Oklahoma to help the Evil German Dude. The sunroof was open and the windows down and I had a Mexi-Coke. Life is good. EGD has had some trouble with his swimming pool of late. The original liner failed after a few years and a new liner that was installed a couple of weeks ago required yet another new liner. Many hands make light work. Porsche Mike and his sweet wife Mel came out to help as well. Mel is keen to do some “off-roading” with us and very much enjoyed the comfort of the Big White Bus when trying out the seats. I hope to see more of Porsche Mike in the future…like maybe at a Garage Day, hint, hint.

We were thinking of Paparazzi Ford who was unable to attend due to the loss of his father this past week. My buddy Mr. Fisher lost his sister this weekend too. She succumbed to a long battle with cancer. Our thoughts are with both of their families in this difficult time.

209,000 miles
209,000 miles

We finished everything we could do and all that was left was to watch the water fill the pool at 6-8 gallons a minute. I drove home and stopped on the way home for some petrol and the BWB’s odometer was sitting on 209,000. The now twenty-one year old Range Rover has shown us some great miles. I managed to get 15 miles per gallon out of this last tank full. That really surprises me because my new commute has a lot more stop and go traffic due to the new hours I have at my new employment. I am stuck in “five o’clock traffic” on the way home and that is usually terrible for gas mileage ratings.

I guess I’ll schedule next Saturday for an axle tear down. I’m almost reluctant to swap the CV joint. The sound I’m hearing is not there very often. The  noise could also be explained by the wrong fluid being in the reservoir. If I do swap it, the old CV would be an excellent shelf spare if it should ever be needed.

That’s all I have for now. I’ll be videoing the axle tear down and will post it all up when I have the time.

Thanks for reading and Happy Rovering.

Front Half Shaft Oil-Seal Failure (Post #493) 5/1/2014

How many of you remember this commercial?

So the problem I’m having is exactly like that commercial, except that it’s not delicious, I haven’t bumped into a cute girl, and there’s no creepy old man helping solve the problem, there isn’t a happy ending, and it’s 2014 not 1982.

You got swivel housing grease in my differential oil!

No you got differential oil in my swivel housing grease!

Continue reading “Front Half Shaft Oil-Seal Failure (Post #493) 5/1/2014”

SCARR – Day Four (Post #481) 4/9/2014

Sunday the sun came up as expected in the east and we realized it was time to go home. We started packing up the kit. The tent fit in the amazingly small bag with a little coaxing. The boxes were all loaded and I lashed everything down on the roof rack.

Jayden and John in their Discovery 1.
Jayden and John in their Discovery 1.

John and Jayden were keen to caravan with us home. It couldn’t hurt to have a support vehicle after what we had just put our Rovers through. We agreed to meet at the main pavilion.

The night before after I found my on-board air compressor, I had aired up my tires . When we got to the top it turns out they have an airing station right there on the site. What a great amenity to have for the off-roaders. Continue reading “SCARR – Day Four (Post #481) 4/9/2014”