Fixing the Seat Switch on my Range Rover Classic Overland Rig (Post #703) 5/6/2025

In this post I show how to disassemble and refurbish a seat switch. The seat switches you find on a Range Rover Classic were also used on Discovery 1’s from 1994-1999 and BONUS tip Mercedes in the 1980s. My switch was made in WEST GERMANY. If you don’t know what WEST GERMANY is you are probably less than 40 years old. Check it out at this post [Britannica] from the old days of the Cold War.

You’ll need a few tools for this project.

  • #2 Phillips screwdriver
  • Needle nose pliers or a hemostat
  • Old t-shirt
  • razor blade or sharp pen knife
  • Q-tips
  • Toothpick
  • Dielectric grease (optional but highly recommended)
  • Steady hands
  • Patience
  • Faith

The t-shirt is so when you drop a spring or ball bearing it doesn’t go anywhere. These are small and if it travels more than 2 feet from the switch casing it will fall into a worm hole and disappear from your current plane and travel to another you are unable to reach in your corporal form. So take heed and work on this on a t-shirt or a dish towel you will certainly get yelled at by your significant other for using to work on “that damn dirty Rover”. You’re welcome.

If you have big gorilla fingers, like I do, that are riddled with hard use and arthritis, I recommend you get a hemostat or some needle nose pliers to fetch the contact rockers and springs and ball bearings. They are difficult to grab and even more difficult to drop in the precise location you want.

My final PRO TIP is to use some grease. The last time I did this job I used just ordinary bearing grease. It seemed like a good idea at the time mostly because I didn’t know about dielectric grease, or didn’t have any on hand. A little grease goes a long way to keeping the precariously balanced ball bearings atop the springs on the rocker toggles and in the toggle.

I said you might need a toothpick. I used the toothpick to remove the old nasty grease that had deteriorated into basically an earwax substance. It was still sticky and all that, but was not in its best condition, so I removed the chunks with a toothpick.

You’ll need a razor blade if you have never opened your switches. There is a substantial security tape there and it will need to be cut.

If you are a rookie, I suggest taking a picture as soon as you have the top off. And if you remove a rocker toggle, orient it on the t-shirt just like it came out of the switch.

There may be carbon build up on the contacts. You will need to get that off. I used Q-tips and the hemostat to scratch it off. I also rubbed the rockers on the t-shirt. Don’t go crazy on this cleaning. Just get the big chunks off.

Shout out to This Old Tony and his video style. https://www.youtube.com/@ThisOldTony

That’s about all the tips I can muster.

Good luck.

Thanks for readying an Happy Rovering.

https://youtu.be/qjS73xq4YQM

Too Cold to Paint, Planning What’s Next on my Range Rover Classic Overland Rig (Post #698) 4/7/2025

Third Winter hit this weekend.

It was too cold to paint. Temps in the forties in my shop. I didn’t feel like getting bundled up to lay on my back getting paint all over me.

Call me lazy, that’s fine, but not super fun for me. So I’m going to tackle the sealing of the seams with paint, seam sealer, and truck bed liner next weekend. I’ll get it as “protected” as I can.

In this video I also talk about what is coming next. Call it a little planning. I have a lot of wiring to run. Lights for the interior and exterior and wiring for a battery management system. I need to plan for a DC to DC converter and all the magic electronics that make everything work well together.

I also allude to some fun history in the story of Tuck’s Ferry across the Red River (RedRiverHistorian.com).

I also mention some of my current storage solution in the U.S. G.I. Aluminum Medical Transport Chests. If you’ve followed for any time, you’ve seen me talk about the.

This is going to be a lot of coin to drop. So getting the wires run will require some planning. I’m certain I’ll screw this up and have to re-run some of this. But that’s part of the fun, right?

Thanks for reading and Happy Rovering.

Patching and Painting the Floor Pan on my Range Rover Classic (Post #687) 1/12/2025

In this week’s post I continue my work on the floor pan. This time it’s patching the panel wear rust munched it’s way through. I patched a roughly 4″ x 5″ piece and three holes. One was about the size of a quarter the other about the size of a nickel.

I made up a template cut it out for the 4×5 hole. For the smaller holes I drilled them out to make them uniformly round. This helped greatly with making the patches. The third hole I just welded shut by building up the weld to bridge the hole.

I had a bit of trouble getting the welder dialed in. I haven’t changed the setting but for some reason it the welder was being difficult. Once dialed in (set back to the original settings) I managed to get good penetrating welds.

Once it was all patched up I got some paint on every thing. I was also able to get some rattle-can rhino-liner/stone chip sealer on the Z bar. I still believe this is crucial to keeping the rust at bay for a few more years. I will likely put a bunch of seal sealer in there as well. Belt and suspenders if you know what I mean.

My next episode will be getting the cross beams installed. This will be a challenge I can assure you.

Thanks for reading and Happy Rovering.

https://youtu.be/uoWbYqQfFh0

A Visit to the Air Defense Training Facility (Post #629) October 29, 2023

Half track

I was invited by my friend Correy Twilley to come to Fort Sill and participate in a WW2 living history event. The plan was to take the M3 Half Track and a Jeep with a Pack 75 howitzer out to the field and and have students and family come by and learn some history. Unfortunately the weather for Saturday would be pretty nasty. For dedicated living historians that’s not a big deal but the purpose was to have visitors. Not likely to have many visitors when the north wind blows in the 20mph range, rain falling, and temps in the middle 30’s Fahrenheit (1 to 5 Celsius).

World War 2 is not one of my current periods. I would have had to borrow my entire kit. But Correy said not a problem, so I said, “let’s do it”. When he cancelled I told him I still had the day off and would like to come down and visit the training facility.

If you are following the news, they are deploying some anti-aircraft units from Fort Sill to the Middle East. So I was at first concerned I would be in the way. Turned out not to be a problem as most of the troops were already getting their trashed gather up for deployment. Correy taught a class that morning and had a meeting but the afternoon was available for us to tour the displays.

Friday was pleasant with sunny skies so I toured the gun park. There were several examples of weapons I trained on in the park.

I trained on the M101A4 at artillery school. Fort Sill is home to the Artillery School now, but when I served there were two schools, Camp Pendleton and Camp Lejeune. They sent me to Las Pulgas, Camp Pendleton.

After school I was assigned to 5th Battalion, 14th Marines, Oscar Battery. We were using the M110A2 howitzer. This beast was a very accurate system and nuclear capable.

In the infinite wisdom of the Corps they sent our M110s to California changed our unit designation to 2nd Battalion, 14th Marines, Fox Battery. These towed behemoths required modern trucks (M939) to pull them. I was not a fan.

When Correy was finished with his classes he gave me a tour of the training facility. As you will see in the video, they have an amazing collection. Several of the systems are 1 of a kind or there are less than 3 of these known to exist. Several of the trucks and Jeeps are near fully functional and could be taken out if a little work was done on them. Several of the systems are demonstrated for students with live fire exercises.

As promised, Correy said we would take the M16 Half-track out for a spin. It is an M3 based Multiple Gun Motor Carriage equipped with the Maxson M45 Quadmount (specifically the M45D) with four M2HB machine guns. Our first stop was to drive it to the gas station and put in a couple of gallons. The looks on people’s faces when you roll up to the station is pretty fun. After that we took it over to Medicine Man Bluff and then around the old post and finally back to the museum.

I’m looking forward to the next opportunity to go down to the base and to go out in the field with my friends. The weather has turned cold. Seems like we skipped Fall all together this year and went from 90’s to 30’s Fahrenheit in two days.

Thanks for your patience while we went to St. Croix for a week. We needed the break and took a lazy week to recover from work and life. I did manage to see 5 Land Rovers on the island. You can see them on my Instagram account.

I’m working on the backup fuel pump and plan to get the BWB started and turned around in the shop. That will allow me to tackle the rust on the passenger (starboard) side. I’ll have another video up next week.

Like and or subscribe to the Youtube channel, every little bit helps. As always, I’m happy to see comments and will comment back as soon as I see them.

Thanks for visiting and Happy Rovering.

Capulin Volcano and the Northwest Passage 2016, Part Three (Post #571) 1/23/2017

Day Three

We woke in Picture Canyon. Erik and his team planned to return to Oklahoma City. We made a big breakfast cooking everything we hadn’t eaten so far on the trip. By the time we finished cooking eating and packing up Mr. Fisher and I had to change our plans too.

The trek up Black Mesa and back takes at least 5 hours. We had 7 hours of driving to get home. We had an hour and a half to get to the trail-head. The math put us in Norman around 11 PM or even later. That wasn’t really an option as I had to go back to work on Tuesday. So we skipped Black Mesa. I’ve been to the Black Mesa area three times and I haven’t made the hike yet. My next trip to the region Black Mesa will be my primary goal. I’m doing that first.

We headed to Campo, Colorado to get some fuel. We found a garage there with a mechanic, that’s something to put in the memory bank just in case. We fueled up and struck up a conversation with a local gentleman who heard we were overlanding and gave us a great suggestion for a route home. We headed south out of Campo looking for Road C. We headed east and soon found ourselves out on the wide open grassland.

Along the way we found a historical marker and stopped to check it out. Turned out it was a short cut for the Santa Fe Trail.

Santa Fe Trail Aubry Cutoff

You can find it by clicking this map.google.com link.

GPS coordinates

“Santa Fe Trail Marker with Stone Posts”
37°01’05.7″N 102°27’42.3″W
37.018258, -102.461744

The markers were for the Aubry Cutoff. From the sign, it was a way from the Mountain Route to the Cimarron Route on the Santa Fe Trail.
The sign was well weathered and really hard to read so I translated it for you.

“Francois Xaver Aubry was born December 3, 1824 near Quebec. In 1843 at 18, he left his home and moved to St. Louis, Missouri where he began working as a clerk for a French Canadian merchant company.”
“In 1846 lured by the talk of trade making money and adventure on the Santa Fe Trail, he gave up his job as a clerk and became a full-time trader. By 1850, Aubry had traveled multiple routes with the goal of finding the shortest sand-free path that provided adequate water and wood. In 1851 he found it establishing what became known as the Aubry Cutoff.”
“From 1846 to 1854 Aubry was among the business most influential merchants on the Santa Fe Trail. His caravans were usually large and his speed and reliability in getting goods to the right market ahead of others was legendary. The average length of Aubry’s trips was 37 days while other merchants would take up to 90 days to deliver their goods to Santa Fe.”
“Along with this mercantile reputation he developed a talent for individual travel. Aubry’s 730 mile trip on horseback from Santa Fe to Independence Missouri in the **** days…”

The rest of the sign is indistinguishable.

The grassland was amazing. I’ve never been so far away from everything. It is a truly wide open place.

A panoramic view.

Such a great road.

There were other markers laying out the Santa Fe Trail.


We crossed in to Oklahoma.

Mr. Fisher stands in Colorado and Oklahoma at the same time.

We decided to head to the Washita Battlefield National Historic Site. I’ve never been but have wanted to go several times. The shortcut through Texas was really terrible. We battled the 18-wheelers hauling pre-hamburgers and pre-steaks at mach 2 on the roads throughout the panhandle of Texas. I’m pretty sure most of them should be arrested and thrown into jail for the speed they were traveling and the absolute utter disregard for other drivers. Seriously we were nearly rammed by two 18-wheelers going well over 80 mph. There’s no way they could have stopped if something happened.

We stopped in one these cattle towns and made some sandwiches and ate lunch. Every town had a silo like this one.

Cow town with a silo.

The Washita Battlefield National Historic Site is a real nice museum and was free! We stopped and watched an informative video about the event. We looked at the artifacts and read some of the interesting perspectives of the times. There would be a recollection of a white person and a recollection of a native person showing the two sides of the same event. Very informative.

We then went down the road to the actual site. The river has moved since the original event but with a little imagination you can put yourself there that fateful winter day.
We took the two lane highways home. I can tell you as we came back into civilization I actually longed for the wide open spaces of the plains. The rest of the trip was uneventful and we managed to get home without dying.

Part One.
Part Two.
Thanks for reading and Happy Rovering.

Capulin Volcano and the Northwest Passage 2016, Part One (Post #564) 1/17/2017

Load Out

I really wanted to get out on the trail this fall and I felt like it was my turn to plan and lead a trip. I looked for a non-OU-Football weekend and found two one in September and one in November. The initial inspiration for the Capulin Volcano trip was seeing a similar trip in OutdoorX4 magazine. We had some interest in the trip from several people in the Oklahoma Land Rover Owners group but in the end only two of us made the commitment to the overland adventure.

Day One

Mr. Fisher and I got the Big White Bus loaded and started out on a pleasant Saturday morning and headed to our rendezvous with Erik O’Neal and his Discovery 2 in Okarche, Oklahoma. Continue reading “Capulin Volcano and the Northwest Passage 2016, Part One (Post #564) 1/17/2017”