Door Card Refurbishing (Post #605) 3/21/2023

Door cards

Imitation is the sincerest form of flattery that mediocrity can pay to greatness. – Oscar Wilde.

I’ve put together a video of me assembling the refurbished door cards for the Range Rover Classic. I didn’t record an intro nor did I record an outro. It’s just me assembling the cards. If you watch the Working Axle YouTube channel [YouTube.com] you will see some of the prettiest videos. If you aren’t watching him, you are missing out. His videos are simple, cinematic, and yet informative, and he doesn’t say a lot. So this is my homage to his brilliant work. Unfortunately for you, my videos aren’t as pretty or well shot, suck to be you, never-the-less I appreciate you visiting me and sincerely hope this content assists you.

So there’s no pithy commentary. I had to stop at one point and run to the hardware store to get more nuts and bolts. Just some assembling of door cards.

Brown is back!!! I think these door cards look great now with a new coat of paint. The dark brown is very similar to some of the interiors of modern cars today. I seriously looked at getting dark brown seat covers. But in the end I went with the Knightsbridge seat covers so they ain’t going to be brown.

You can support me on Patreon.

Thanks for visiting and Happy Rovering.

Transfer Case Knob Repair (Post #604) 3/14/2023

Shift Knob

Looking for the thread specification was pretty easy with a Google search. I stumbled on this thread on Rangerovers.net. “Tex” from Italy states its a M10x1.5. “LanceL” had a novel idea to use a M10 Rivnut.

https://www.rangerovers.net/threads/transfer-case-knob-thread-pitch.345708/

I decided to use a M10x1.5 nyloc nut. I also bought a bolt to go with it which provides a clean threaded path to the nyloc nut. I also used some of my supply of Dr. Crafty Clear Epoxy Resin [Amazon.com]. As you will see in the video. I cleaned out the shift knob. I also carved “channels” in the knob to provide “keys” to keep the resin from someday rotating inside the perfectly cylindrical knob.

I then placed the bolt with the nyloc nut on it down inside the knob. Mixed up my resin and poured it in. It took 72 hours to cure. I let it sit for a full week, due to work, and a living history camping trip I had planned at Ft. Towson [Oklahoma Historical Society].

This project turned out great. It was easy, didn’t require any tools that most Land Rover owners don’t already own. I was genuinely surprised this actually work as I had hoped it would. Now I can turn to the rest of the 3000+ things I need to do to the Big Whit Bus to get her back on the trail.

This project was a 1 on the Difficulty Scale.

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Thanks for visiting and Happy Rovering.

Fender Rust (Post #597) 4/5/2022

Big shocker!

I found some rust under the left rear fender wheel well. I know! you are probably as surprised as I am!! (/sarcasm).

There were some signs of rust under the wheel well. I pointed them out in another video. So I decided to investigate. I found a lot of rust.

I’ve watched a bunch of videos where guys fix the rusted body panels and sub-structures. I guess it is my turn. I took a welding class a few months back and this was exactly why I took the class. However, I don’t have the tools I need to do most of these repairs. Not yet, anyway.

I will need:

  • A welder ($400 to How much do you want to spend amount of dollars)
    • Welding hood (already own it)
    • Welding gloves (already own it)
    • Fancy pliers (already own it)
    • Training (already done did it)
  • Metal break ($50 to I’ll probably borrow JagGuy’s)
  • A bunch of wire wheels to remove rust ($6 to $15+ for the fancy name brand ones)

I’m going to take a couple week break. I need to do some remodeling on the house’s master bathroom (Mrs. Okierover will be happy when I get this done.) I’m going to the Midwest Overlanding and Off-Road Expo (aka MOORE EXPO).

If you are thinking, “when will you get the Big White Bus back out on the backroads?” Well, I don’t know. At this pace…probably in the Fall. Trust me when I say…I really want to get her fixed and reliable again. Funding does matter, so hopefully that won’t be too big a constraint.

There will be more on this rust issue as I get back in the shoppe and start to sort out this mess.

Thanks for reading/watching and Happy Rovering.

Current Progress (Post #594) 12/14/2021

In the latest installment, I chat about my current progress on getting the Big White Bus back on the road. I had to take a week off for family coming in for the holiday, and Mrs. Okierover and I both got bronchitis that decided to hang on for 3 weeks (you can hear the Stevie Nicks in my voice). That slowed work on the to-do list. This weekend I’ll probably need the new heater in the shop as it should start getting colder here on the Southern Plains.

In the video, I show the closed cell neoprene installed. I talk about a small missed part on the heater box install. Also talk about getting a new seat controller ECU and getting the seats out. A few words about adjusting the door handle for the driver’s side rear door.

Then instead of shutting up, I drone on more about my desire to have a new bumper, a storage box/bed, and installing D-rings.

I know the video work needs improvement and as I torture you as you watch them make more and more they should improve. When I’m a big interwebs video star you can say, “I remember when that bum first got started. Man those early videos sucked.”

Your feedback is always appreciated.

Thanks for reading/watching, click and subscribe, and Happy Rovering.

Neoprene for the Win (Post #594) 12/9/2021

A new vlog (do people still call this VLOGging?) on the continuing saga of restoring my Range Rover Classic. I talk about replacing the spongy floor pan covering with closed cell, marine grade, neoprene. I also talk about a possible plan for the seats to be recovered.

I think I’ll take the seats to a local upholstery shop and have them recover them. I have to get the seats out of the Big White Bus first and ….my seat switch controller has failed. I droned on about that so I cut that part of the video out and skipped ahead.

Tell me what you think of these video posts (vlogs, youtubes, whatever…). They seem to be easier than typing up a bunch of text and posting pictures of the work. They might suck…I don’t know, so if you don’t tell me they are terrible How am I to ever know?

Link to Amazon.com and the XCEL Extra Large Marine Roll, Closed Cell Neoprene Rubber with Adhesive, Size 60″ x 16″ x 1/2″. Made in the USA!!!! USA! USA!

Thanks for watching and Happy Rovering.

A Long List of Repairs (Post #592) 3/30/2021

I’ve been sidelined by a knee surgery. I’ve had an issue for a while (over a year) and I decided it was finally time to get it sorted out. So while I convalesce, I thought I’d put up a post detailing what I believe to be a mostly concise list of repairs that are required on the Big White Bus. We are getting another round of stimulus money from the O’Biden administration. And why not spend it on my Land Rover? Let’s get started:

Ignition

You’ve read my mis-adventures with my ignition system (Okierover). I mostly attempted to replace the entire system with GM off the shelf parts. In the end I could not stop the ignition modules from overheating. This leads to them failing basically every two weeks. With “lifetime warranty” I only bought the part twice. And when I was completely convinced I would either have to drive in the right lane, everywhere, or doing something else, I had trained myself to change the module in less than two minutes. Standing on the side of I-35 during rush hour traffic every two weeks for 4 months is not among the smartest things I’ve ever done.

At this point I’ve decided that I will replace the entire ignition system with an after-market version. I haven’t picked that version yet, but know it will be my first repair. This means the distributor, ignition coil, modules, all of it will be replaced. I currently have a “Lucas”1 setup. I don’t believe it is reliable. I have driven her with this setup, but I’m not convinced it is safe.

Alternator

Once again I am faced with a failed alternator. I have written many times about the alternator issues (Okierover). I bought the NAPA alternator back in 2005. I have replaced it under warranty 6 times (with 7 coming). Sometimes you can’t beat a NAPA warranty, even if the part only lasts about 2-3 years before it fails. It still surprises me that an OEM alternator from the factory lasted 15 years but a replacement part would not give me 2 years of service.

The BWB has a slow battery drain, I suspect it is the diode pack as it was three times before. Once a diode fails, it’s over. The alternator will still charge, but it will also discharge the battery when the engine is off. If you still have any of your hearing left, you can hear tell-tale ultra high pitch sound coming from the back of the alternator when the engine is off.

Heater Fan Blower Motor

This repair is in progress, you’ve seen the posts (Okierover). All that is left is to source the new hoses and the foam gasket sets and such. I broke a couple of plastic bits and found a great source for spares in Matt Gaum (Roadside Werx) Some of these plastic bits are starting to become unobtainium. 

This leads me to contemplate 3D printing of these parts. I’ll look for a 3d printer and do some research into the types of plastics that might work best. I’m a little surprised I haven’t seen someone doing this already. If you have, leave us a link in the comments.

Clunky Steering

At some point the bushing on the steering shaft has slipped. I need to pull it all out and get it corrected. It is not dangerous, it’s just annoying.

Rear Compartment Tie-Downs

I can’t believe I’ve driven around with a hundred plus pounds of tools and spares NOT tied down in the back of my rig. I have only avoided an epic stupid mistake because I’m a hell-of-a-driver and have avoided serious accidents.

Nice to Have

Now let me talk about what we in the Project Management game call, “Nice to Have’s”. 

Radio

I have researched a replacement system that I think will be great. When I buy it I’ll do a full write up. Bluetooth…backup camera… Van Halen “Eruption” or Wagner’s “Die Walküre” at 120dB depends on your situation.

Air Conditioning

This probably shouldn’t be a nice to have. I live in the southern plains and I promise it gets hot here. This is more than likely going to be a must have/critical. This system is a total loss. I will have to replace EVERYTHING including hoses. The testing for leaks will need to be epic if this is going to be a long term solution.

Power Steering Leak

I STILL have a power steering leak. After all my issues with leaking steering boxes you’d think this wouldn’t plague me. You’ve seen where I bought a rebuilt steering box (Facebook) from Carsteeringwholesale.com (NOT RECOMMENDED, DO NOT TRUST). I received the steering box from them and it was leaking out of the box. I fussed and yelled at them to no avail and they sent me a replacement (that I had to pay shipping on) that leaked EVEN WORSE than the shitty one they sent me to start with. Buyer beware.

I have another slow leak and will at some point need to replace this pump too.

Mystery Leak

My left front hub assembly is leaking. I’m not sure which part has the leak. I’ll have to find it eventually and replace the seal or brake caliper, or whatever it is.

Gas Gauge Uncertainty

When I replaced my last fuel pump (Okierover) I managed to get the float out of sorts and its basically a mystery as to how much fuel I have in the tank at any time except when I fill it. I need to get in there and futz with the level and see if I can fix that.

Cosmetics

Rugs

I would LOVE to have new rugs. Maybe a proper steam cleaning would do the job, I don’t know.

Seat Covers

I have looked at a lot of seat covers. I think I’m leaning toward a NON-Leather cover. Leather covers are readily available and modestly priced. I just think I can get a more durable, no maintenance option sourced that wouldn’t make me cry a little bit inside each time I slide into the BWB with mud all over me or soaking wet. Oklahoma summers are not kind to old leather.

Tint

I don’t need gangster dark tint. I think a tint one these plethora of windows would go a long way toward keeping me cool in the summer.

Paint

The BWB is losing her clearcoat. And the vinyl D pillars are quite knackered. In a perfect world with everything else repaired, I’d probably throw some paint on her.

Eviction

I have a mouse somewhere in the truck. I noticed some evidence of a mouse making its home inside. I couldn’t blame them with -14F this winter. Car spiders (Okierover) are one thing, I can’t have mice.

1: The name Lucas can be licensed by just about anyone wanting to use their name. The last set of “Lucas” parts I got were made in China….CHINA. You should not associate quality replacement parts to anything made in China.

Never fear… I have not let my wrenching skills go to waste. I helped my dear friend Eric and his son Vallie change the plugs and coils on their 2000 Jaguar S-type. We had a great afternoon. And it was a fine example of no matter what you think a job will entail…something will go wrong and will require a part no one has in stock.

Pro Tip: Jaguar (Ford) coolant hose “T”s are made out of some form of plastic-mache and hope.

Thanks for reading and Happy Rovering