Category: dumbassery

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Footwell Repair Part 1: Footwell Repair (Post #660) 6/30/2024

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stu·pid·i·ty /sto͞oˈpidədē/ noun

1 : the quality or state of being stupid

2 : a stupid idea or act

3: working in a metal shop building in the heat of an Oklahoma summer

Good grief it was hot today. The shop was 120F° (48.8°C) when I opened the big rollup door. After a few minutes the temp calmed down to a very tolerable 105-110°F (sarcasm). It was about as hot in there as I’ve ever seen.

But temperature is not something we let ruin a good time. Some people go camping in this heat, I don’t. Some people continue to run as a hobby in this heat, I don’t. Some people work on their Land Rovers when its this hot outside, I definitely do.

The heat aside, I have to work on this Land Rover at every opportunity if I’m ever going to drive her again. So there I was sweating my b@11s off to make a floor panel patch.

I started with measuring the size AGAIN. I seriously measured for this patch at least a half dozen times. I then proceeded to cut a patch from my recently procured steel.

The patch needed a lot of manipulation to get close to fitting. I bent the panel by hand first and then used the BF hammer to get it even closer. I’ve still got a long way to go to get this even closer.

One of the seems in the deep bend along the transmission tunnel is not welded. That will need to be welded and sealed again. I also have a small patch to fix next to the bulkhead on the door side. Those two will be the next two things I tackle.

Once those are fixed, I’ll be able to finish the patch. The patch will need to have another 1/2 inch trimmed off. Then…there is the two bends that are there for structure or to limit the vibration. I’ll need to build a jig and use the air chisel as an air hammer to bend the metal.

This is going to take a router bit that will closely approximate bends. And it will take me making a jig. I watched a video on YouTube by “Make It Kustom” where he did this very thing. I’ll need to make the same tool he did. And I’ll need my air compressor…which…is now disabled.

Seems my last working air fitting end, which started leaking recently, now will not hold any tools because the ball bearings are missing. And if that wasn’t enough, my hose end is now stripped out and I won’t be able to put a new fitting on, so I get to buy a new hose too. Super awesome.

That’s where I decided to shut down my work and jump in the pool.

Thanks for reading, like and subscribe, and Happy Rovering.

https://youtu.be/U5KY1AeaX0s
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Passenger Side Rear Wheel Well Rust – Part 1 (Post #631) 11/14/2023

rats

Now that I have the Range Rover flopped in the shoppe I can start on the rust abatement. But first, I thought I should get some oil and some other fluids and do some fluid refreshing. That was a great idea if I had done that BEFORE I started the Big White Bus. But the fact I was doing it AFTER I ran the engine, -2 points.

I loaded up one 5 gallon barrel of oil and headed to my favorite O’Reilly’s. When I got out of the truck my folly was apparent. I had successfully done an Exxon Valdez [Wikipedia] imitation. The metal barrel had rusted through the bottom and dropped 5 gallons of used oil all over the back of my F-150 and on to their Prince William Sound parking lot. I ran in and bought two bags of kitty litter/oil soaker stuff and with the help of one of the guys we spread all that all over their parking lot. I haven’t been that embarrassed in a long time.

I finished up the clean up of the back of my F-150 when I got home and started getting the rear passenger wheel off to start the investigation. The video shows I had a mostly optimistic view when I started scraping the rust. In comparison…the passenger side is no where near as bad as the drivers side wheel well. The rear window is another issue entirely but let me attack these one at a time.

I’ve got two holes SO FAR. I still have to get the wire wheel out and take the rubber back to metal where there are brown spots. The worst looking SO FAR is the bottom of the C Pillar is rusted out. The reason for the rust there is the sunroof drain hose exits there and the crappy plastic grommet did not keep water out. And it is entirely likely that there was nothing inside the C Pillar that would pass for paint. So that was an obvious place for rust.

I’m going to replace the sunroof drain tubing and possibly fit a “Hose Barb Thru-Bulk Head Hex Union 90 Degree L Right Angle Elbow Barbed Brass Fitting with Flat Washer Gasket Water/Fuel/Air” fitting. Something like this….

I’ll add a rubber washer to assist in keeping the water out. I’ve got to measure the tubing and get the right one ordered. They can be found on Amazon.com. Not sure if they are using ID (inside diameter) or OD (outside diameter) to determine if I get 3/8″ or 1/2″.

This may be complete folly but what the hell right? If it works, I’m a genius. If it doesn’t work, I’m still a genius, just a terribly misguided one. Half of me says extend the drain line to behind the mudflap. It would not be that hard to add a little more distance to the hose and NOT put it back in the same poorly designed place. I mean seriously, lots of water and ice and mud and road salt and roadkill chunks (mostly opossums and armadillos and skunks) and all kinds of crap fly off the tires at extreme tangential velocity [Study.com]. The fact that plastic gromet is even able to not be dislodge is a miracle. So…let’s try to make it better!

The headline came out also so I could get the sunroof drain. It had to come out anyway, because it needed to be replaced…again. This will be the third and final. If this is needed again while I own this rig, it will be painted and forgotten.

More next week. Like and subscribe my Youtube channel. Send me a comment too…I love to converse with you.

Thanks for reading and Happy Rovering.

patreon.com/okierover

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Shoppe Clean-Up and Mower Repair (Post #617) July 31, 2023

Broken Mower Part

No Land Rover content this week. I started the weekend trying to get the chores done first. Mowing the grass which grows at a ridiculous rate due the the wet July we’ve had. I’m cutting grass every week now.

I got on the mower and got my book on tape going [Extreme Measures by Vince Flynn the eleventh book in the series]. I kept hearing some odd noises, vibrating parts, and the engine was running like crap. Just last week I was evaluating how many more summers I might get from this mower while I was patching the holes in the tires with plugs.

I have been impressed at how trouble free this mower (Husqvarna 1842) had been with this being the sixth summer. I’ve only had one other serious repair. It was also a mandrel. I have also replaced one battery and before the summer is up, I really should replace all the tires.

After an inspection I saw the shaft on the mandrel wiggling like crazy. The upper bearing failed on the mandrel. So it wasn’t going to be grass cutting for the weekend, it would be mower repair. I looked the part up and found it had a John Deere part cross referenced. I went down to P&K Tractor on Highway 9. The parts guy was SUPER helpful. He looked up the part on several sites and found a part number at O’Reilly’s. Turns out in his words this was the most common bearing in the world. I was surprised how many different parts numbers were associated with it. I ran down to O’Reilly’s grabbed two.

The bolts (steel) were really stuck in the mandrel housing (cast aluminum). You don’t have to be a chemist to know this is a recipe for disaster. And that’s exactly what happened.

I wound up having to attempt to drill and easy-out what was left of the bolts. Broke two drill bits and eventually the mandrel. Four hours lost. I’ve ordered a replacement, it comes in this week. So I spent the rest of the day cleaning and organizing the shoppe.

I’m going to visit an old Marine friend of mine this week. Jeff was one of my closest friends in the Marine Corps. We went to boot camp together and artillery school. I haven’t seen or heard from him since perhaps 1988. Gonna be great catching up. RovErica’s kids are coming to stay with us this week too. With all this happening I don’t think there will be any video next week. But we’ll see.

Jeff and Bear
Heavy sigh.

Thanks for reading and Happy Rovering.

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December 27th, 2004 (Post #55)

December 27th, 2004
Head liner, New tires, Recovery points, Got stuck, FTP down, Lense project, Transmission service

Head liner
I pulled the fabric off the moon roof cover this past Sunday. It seems the cover is made of fiberglass. The fabric came off faily easy. I was surprised by the noises you normally don’t hear when the head liner is removed. I will try to refit a new liner cover on the moon roof cover hopefully this weekend if the weather holds.

I have decided NOT to take the moon roof cover out of the truck to put the fabric on. I have several reasons for this but the biggest is: I don’t know if the cover will come out of the moon roof assembly. I will have pictures in the write up but it is not easily assertainable how this would be accomplished. So I will cut the fabric just short of the edge and glue it in place while the roof is still in the truck.

As the glue is “spray glue” this shouldn’t be too much trouble to get the glue on there but the potential for mess is high. So I will treat it like a painting project and use a drop cloth just in case. Check the head liner page for more details soon.

New tires
I have been researching new tires. I originally wanted to put 235s on the Big White Bus but after asking several friends it seems a body lift and lift kit would be advisable. So I would need to also replace my springs and probably do my break lines while I was at it. So I will wait a bit and see if I can get off-road instead. While I would love to do all this I just can’t justify it right now
and will put Bridgestone Dueler A/T Revo (235/70R16) on the BWB. They seem to score really high. I’d love to put Michelin XZLs on the BWB the pocket book and their availability due to the war in Iraq and Afghanistan prohibit me from pursuing that option. Some boards say I could get a used set from Canada but I will wait.

Recovery points
A recent episode of getting stuck reminded me that I have no recovery points on the front of my Rover. This is a major problem. So I did some asking on several message boards and decided to get a couple of simple hooks from one of the many domestic trucks available in the U.S. I went down to Del City Pickup Parts salvage yard in Del City, Oklahoma (405)677-2431. They had a few hooks on a display but did not have two of a kind. So I asked about a Ford F-250 and he directed me to the yard where I found an F-250. It had a closed loop “hook” on the truck and the base of the hook was too wide for the mounting point I was hoping to use. Right next to
it was a Suburban. It’s too hooks were easy to see and were very long on the attach side of the hook. That would give me enough distance to clear my brush guard. I believe I will have to drill a hole in the hook to match up with my connection point but that shouldn’t be too much of a problem.

I had considered J.A.T.E. rings available from OKRovers and other sites. They have a ‘cool factor’ of 10 but I would have needed to manufacture a connection point and I would have to remove my air damn permanently. I am not ready for that as I like the look of the truck with the air dam on it. I know the air dam will need to go if I am off-roading. It only gathered a bit of mud in my recent incident getting stuck.

I am planning a quick release method for quickly removing the air dam. I already have the lamps wired with plugs so they can be disconnected.

Getting stuck
Many of you have probably read my posts titled “NOT AS FUN AS IT SHOULD HAVE BEEN”
and “Dumbassery”. Dumbassery is my new catch phrase and I hope I can get it registered as a trademark. Sorta like Trump and “you’re fired”. Just kidding. You all are free to use the word as much as you like.

I wish I could say I had fun doing this but it was just pure and simple stupidity. When I had nearly given up hope I found a tow truck driver with some moxey and with his 100 foot of cable and my newly purchased 70 foot of tow strap and 30 foot of chain we got it out.

I was doing pretty good until I hit the giant red sandstone rock. Then all my progress was going down instead of forward.

I know now my tires must be replaced. And my transfer case wouldn’t go into low range. I have an appointment about the transfer case and the tires are coming pretty soon.

Check out the Got Stuck page for pics and more text describing my recent episode of dumbassery.

FTP service down
My host CRT Online has been having FTP problems as of late and I haven’t been able to update. Hopefully each of you have been busy with projects and toys Santa brought you to miss any writings I may or may not have been putting up.

Lens problem
My right turn signal indicator lens fell out of it’s position a couple of weeks ago. As you know my truck was wrecked way back before I bought it and this was a simple problem that finally failed. I have a write up about the lense repair you can check out on the Lens repair page. Getting the right materials was the key.

Transmission service
My recent episode of getting the center console back in the Rover and my getting stuck pointed out that my transfer case would not go into low range. I am having Cottman’s do a transmission service on the BWB on Wednesday of this week. I asked them investigate why the transfer case was also stuck. Cottman’s rebuilt my transmission a few years ago and I so far have trusted them with fast service and have had no problems with the rebuild. So again they will get my business to do a service on the fluid that is now approximately 2 years old.

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