Fender Repair Part 5, MORE Crappy Welding of the Large Fender Patch (Post #622) September 2-3, 2023

Super happy

In this installment I finish the left rear fender panel. And by finish I mean I had to completed replace the outer fender I had previously welded up. I added a strap to attach the inner fender to the outer fender.

The outer fender’s welds were compromised because I ran out of shielding gas halfway through. The panel was 16 gauge and I swapped it with an 18 gauge. The right thing to do was replace it and “do it right”.

Now, I’m no body man and right to me is probably not right to someone who actually knows what they are doing. As I mentioned in the video I need another 10 or 20 years of welding experience to be “competent”. Over all I’m a lot happier with this replaced panel. The 16 gauge panel would not have worked. It would not have been watertight no matter what I did.

I covered everything with yet another coating of primer. I also put seam sealer in the appropriate places. This only seemed prudent as I am almost certain this will rust again. My hope is it will take at least 20 years to rust out.

I thought some of the welding went a lot better than the previous attempts. I want to say, “I’m getting better.” but I’m pretty sure I’m fooling myself. Most people could probably weld if shown how and a little practice. Welding WELL however is really hard.

So add to the fact I’m saying welding is hard…and welding UPSIDE DOWN is another level. We did not go over this scenario in my class. I’m half tempted to take the class again and do the entire class upside down. I finally figured out the I could weld sideways that worked pretty good. Even with my new sideways technique it didn’t stop me from getting some new holes in my PPE and my skin from hot slag dripping down. My grandson Grady was horrified by the scab in the crook of my elbow. The chunk that got me on the chest made a similar hole there.

I also did quite a bit of cutting and the sparks flying back on me warmed me up a bit. Thankfully my Round House Overalls1 deflected the sparks and only “warmed” my family package. If you remember this post from December 2010, “The one where I catch myself on fire in the furtherance of Land Rovering” [Okierover] I caught myself on fire cutting the passenger side floor panel. What I learned from that was:

  • Blue jeans are not safety gear and are a sad substitute for PPE.
  • Longjohns [IBC] (aka long handles [Collins], thermal underwear, etc…) will keep the flame off you for a brief time.
  • Your best friends don’t want you harmed, but also want to take videos of you when you are on fire so they can tease you later.

Thanks for reading and Happy Rovering

1This is my unsponsored review of Round House Brown Duck Overalls. It is a solid 10 out of 10. They are made in Shawnee Oklahoma (Home of Brad Pitt) and at $60.00 a pair (on sale at the time of this posting) a real bargain. 

Shoppe Clean-Up and Mower Repair (Post #617) July 31, 2023

Broken Mower Part

No Land Rover content this week. I started the weekend trying to get the chores done first. Mowing the grass which grows at a ridiculous rate due the the wet July we’ve had. I’m cutting grass every week now.

I got on the mower and got my book on tape going [Extreme Measures by Vince Flynn the eleventh book in the series]. I kept hearing some odd noises, vibrating parts, and the engine was running like crap. Just last week I was evaluating how many more summers I might get from this mower while I was patching the holes in the tires with plugs.

I have been impressed at how trouble free this mower (Husqvarna 1842) had been with this being the sixth summer. I’ve only had one other serious repair. It was also a mandrel. I have also replaced one battery and before the summer is up, I really should replace all the tires.

After an inspection I saw the shaft on the mandrel wiggling like crazy. The upper bearing failed on the mandrel. So it wasn’t going to be grass cutting for the weekend, it would be mower repair. I looked the part up and found it had a John Deere part cross referenced. I went down to P&K Tractor on Highway 9. The parts guy was SUPER helpful. He looked up the part on several sites and found a part number at O’Reilly’s. Turns out in his words this was the most common bearing in the world. I was surprised how many different parts numbers were associated with it. I ran down to O’Reilly’s grabbed two.

The bolts (steel) were really stuck in the mandrel housing (cast aluminum). You don’t have to be a chemist to know this is a recipe for disaster. And that’s exactly what happened.

I wound up having to attempt to drill and easy-out what was left of the bolts. Broke two drill bits and eventually the mandrel. Four hours lost. I’ve ordered a replacement, it comes in this week. So I spent the rest of the day cleaning and organizing the shoppe.

I’m going to visit an old Marine friend of mine this week. Jeff was one of my closest friends in the Marine Corps. We went to boot camp together and artillery school. I haven’t seen or heard from him since perhaps 1988. Gonna be great catching up. RovErica’s kids are coming to stay with us this week too. With all this happening I don’t think there will be any video next week. But we’ll see.

Jeff and Bear
Heavy sigh.

Thanks for reading and Happy Rovering.

Oil Pressure Switch (Post #472) 3/21/2014

I found a loose wire and was not sure where it went. It had an odd funnel shaped plastic bit attached. After a bit of looking I found the sensor it went to. It was the oil pressure switch.

Looking down on the passenger side
Looking down on the passenger side

I was not sure if oil would come out when I removed it. It didn’t. I wrenched off the old and put on the new. You can see the comparison in the picture below.

Side by side comparison
Side by side comparison

The switch is basically a membrane that flexes and makes contact. I have not had any lights since it was broken and I don’t expect anything to change with a new one installed.

With 205,000 miles on the Range Rover you don’t want to take any chances.

This job was a one on the Difficulty Scale. I chose NOT to have a 6 year old help even though my grand children were at the house. Wrench off the old wrench on the new. Plug in a wire. Easy peasy.

Thanks for reading and Happy Rovering.

Guthrie and Beyond October 2013 (Post #406) 10/30/2013

I loved the lines.
High on a hill east of Guthrie.

Mrs. Okierover and I love a good road trip. So when our oldest daughter (Fireball) told us our oldest grandchild (Pistol, aka Tater) was cheering in Guthrie, Oklahoma, we had to go. Guthrie holds a special place in our family’s history. Fireball was proposed to in this city by our now son-in-law J-man.

From our home in Norman, Guthrie is a solid one hour drive on the interstate. The first grade football game began at 0830. This meant both Fireball and her brood would need to roll out of their racks around 0630 in order to be more or less on time for the game. It’s no small task to haul a 6, 4, and 9 month old anywhere let alone at 0630. I’ve done it, alone, with only 6$(US) in my pocket, so I know. (A story for another time.)

I am not fond of “rolling out” at 0730 on my only “sleep in” day of the week. Add driving an hour on the interstate on a OU home football game weekend. Not fun. So I ponied up the money for us to stay in Guthrie over night. The grand kids had never stayed in a hotel so we knew they would have fun. Continue reading “Guthrie and Beyond October 2013 (Post #406) 10/30/2013”

My New Rover Buddy (Post #375) 8/9/2013

I was privileged enough to take my grand daughter, we’ll call her Pistol, to her first cheerleading camp in Newcastle. The lack of an air bag in the 1993 Range Rover affords her the ability to ride in the front seat. She cheekily borrowed a pair of sunglasses to complete her look.

Her mom, Fireball, was none to pleased about her riding position when I posted this picture to Facebook. +Mrs. Okierover  had to point out that it was safer than when Fireball was riding on the armrest in her grandpa’s 1984 Ford LTD. The only thing holding her from going through the windshield in the LTD was grandma and grandpa’s arms as they instinctively went up when they had to brake hard.

Looks safe to me, wink, wink

Pistol was perched on her booster seat in the Big White Bus and belted in. I remember the days before I was married to Mrs. Okierover and little Fireball was learning about safety in school and we had to all start wearing our “belt seats”. So we made a game of it to see who could get their “belt seat” on first. Before this I NEVER wore my seat belt. The legislature eventually would get around to passing a law requiring seat belts. Our youngest two children do not remember a time before mandatory seat belt wearing.

I had to remind Fireball that if we were going to discuss dangerous and unsafe behavior, that it was illegal for six year old kids to operate motor vehicles in the state of Oklahoma. She drove my 1974 BMW 3.0s on at least two occasions. I would let her drive the car across the field that served as the softball field for a women’s softball team I was helping coach. She’d drive us up to the gravel parking lot behind the Indian Hills Steak House (as of this posting it is now a bar called Mooney’s (Maps.google.com street view) . There she would stop the car and we would swap places.

I wish we still had this car

So as far as safety goes, Pistol was as safe as a bug in a rug in the front seat of the BWB. And comparing her riding position to our habits just 20 years ago she was about as safe as you could ever expect to be. Besides, the air conditioning works better if you are sitting directly in front of the vents when it’s 106 degrees outside in Oklahoma.

I also posted on Facebook that RovErica was out and Pistol was in, as my new Range Rover buddy. This brought much scorn from RovErica and many sad and mad emoticons were exchanged.

I’ve had a quiet month of correspondence with Land Rover owners this month. I have made contact with a fellow Range Rover owner in my home town. We are trying to arrange a meeting to talk Range Rovers. More on that later.

The maps came in for a new trip I’m planning. I plan to drive across Oklahoma on all gravel and dirt roads. More on this later as well.

Buckle up, thanks for reading and Happy Rovering.