Hotter Welds for the Floor Panel on my Range Rover Classic Overland Rig (Post #695) 3/16/2024

Yeah, these welds go to SEVEN. As Nigel Tufnel of the legendary band, Spinal Tap, says, “…but these go to eleven.” I turned up the voltage on my welder to get better welds.

I started with setting 4 wire speed and C voltage on my Lincoln Pro Mig 180 welder. Those welds did not hold. Drilling them out ate two drill bits and caused me to sharpen one of them twice during this ordeal.

So I turned it up to 7 D. Why the wire speed needed to be so much faster at this level of voltage is till a mystery to me, but hey, whatever works.

Hopefully these work. I am going to reinforce the welding with some bolts just to make sure any “flexing” of the body doesn’t sound like I just cracked the Big White Bus in half, when those weld break free. It will give me some piece of mind too that the floor bed will not go anywhere with all my gear strapped to it.

I also sorted out that I had my braces on wrong. This was why the bed was bulging in the middle. I don’t know how many times I went through how those needed to be installed and I still got them wrong. They are on correctly now and the bed panel fits SO much better.

That’s about all. I really appreciate two of my viewers who pointed out that the welds were not penetrating.

Wallace, who just recently acquired a Range Rover Classic and will be starting on his restoration at some point in 2025. And…

Trevor from Tumbleweed Garage [YouTube channel] who is restoring a Willys Pickup. He is doing a great job and I love watching how his mind works. He does a lot without any fancy tools, proving once again you don’t need to spend a king’s ransom to play with cars in your garage.

Thanks for reading and Happy Rovering.

https://youtu.be/17mumd38By8

D Pillar Vinyl Replacement, Part 1 (Post #596) 3/24/2022

D Pillar Vinyl Replacement

In this video post I investigate my cracking vinyl on the D pillar of the Big White Bus. The Southern Plains is very unforgiving to fabric, even plastic fabric. Mine is cracking and looking pretty terrible. Time to pull it off and get it replaced.

I’m going to need to refresh the black paint on all the pillars and the door frames. I found the part number for a rattle can of Beluga Black. Lots of cleaning, light sanding, cleaning, taping, priming, sanding, and painting, and more painting coming this summer.

And…the headliner is going to need either regluing or replacing…..again. I might go with a fabric that I can stick my souvenir event patches can stick to, just.like.a.real.overlander.

I also find a lovely whole rusted in the passenger side D pillar that will need some repair. Lots of grinding away the rust (rust abatement), welding in a new piece of metal, priming and painting. Good thing I took a welding class last year.

This is part one of possibly two or three videos.

Thanks for watching and Happy Rovering.

Southwest Oklahoma Expedition – January 2021 Part 2 (Post #591) 2/2/2021

If you missed Part 1, jump over to that post and catch up (the link is after the break). Or don’t, this is still a free country, more or less, depending on who you ask. What follows is Day 2 of the Great Southwest Oklahoma Expedition! See there, this trip just got more awesome the more we drove!

Continue reading “Southwest Oklahoma Expedition – January 2021 Part 2 (Post #591) 2/2/2021”

What Happens In Your Differential? (Post #579) 9/24/2018

I saw this post and had to share it. A lot of guys go to a lot of effort to modify their vehicles beyond how it was designed by the engineers. By no means am I saying don’t modify, or the engineers are always right. But they are paid a great deal of money and have gone to a lot of school to design automobiles. So I’d say trust but verify.

Continue reading “What Happens In Your Differential? (Post #579) 9/24/2018”

Among the Gourds and Gravel (Post #574) 7/3/2017

In all my 50+ plus years of living in Oklahoma I have never been to the top of Mount Scott. So this past weekend, I took off to see it. Mount Scott is located in the Wichita Mountain Wildlife Refuge near Lawton, Oklahoma. It rises to 2,464 feet above sea level and towers over the surrounding area. There is a three-mile long road that takes you to the top.

Continue reading “Among the Gourds and Gravel (Post #574) 7/3/2017”