Big White Bus

September 25, 2023

The Big White Bus Will Not Start (Post #625) September 25, 2023

In this post I am sort of after the fact prepping the motor for it’s first start in several years (at least 3 years). I was given some advise that I should lubricate the cylinders prior to starting for the first time. The reason is obvious. The cylinders are dry.

I’ve already tried to crank the engine. That was evident in the last video. So perhaps doing this NOW is a bit superfluous. Meaning I’ve probably already damaged something. But maybe not, I’ll know when I get the engine started.

I’ve pulled plugs and I’ve squirted some WD-40 inside each cylinder. How much you say? That’s a great question. I was told at least a couple of seconds of spray. The WD-40 fluid is going to adhere to the cylinder walls and if the rings were stuck, would have acted on them hopefully freeing them. They make a special “foggy spray” for this application but I was told just to use WD-40. I highly recommend you do your own research on this. I’m damaging my own stuff. I don’t want you to damage your stuff if I’m wrong.

The fuel pump is on the way and might arrive today 9/25. That would make it 8 days since I ordered it. They don’t work on Saturday or Sunday so Monday was the first time they started to “fullfill” the order. I am also in the farthest away region from their shipping hub. So a minimum of 5 days of transit. Looking at their location, I could have driven up there, picked up the part in person, and arrived back at base camp before the shipped part arrived.

Next step is to get a fuel pump installed and the Big White Bus started. Drive it to the top of the driveway. Hose off the parts so I can coat them with rust conversion paint. I will then turn her around and have the starboard side on the same side of the shoppe as the welder. I have some rust under the starboard rear wheel well the might need some patching. I also have the repairs to the existing rust spots identified in other videos. B pillar, D pillar.

You can support me on Patreon if this content is appealing. I would be greatly appreciated. Like and subscribe to the video channel.

Thanks for reading and Happy Rovering.

September 11, 2023January 1, 2024

Fender Repair Part 6, Reassembling the Fender and Mud Flap (Post #623) September 9, 2023

Finishing up.

In this video I’m wrapping up the quarter panel rust tasks. I got a rattle can of “bed liner” sprayed on. It took the entire can! I will probably apply another application just to be sure.

The fender install went “smoothly” until I realized later that I forgot to plug the light cluster in. So I got to do that job twice. You only get to see the excruciatingly painful initial time. I saw a funny meme. The scene is a spring install with the narrator saying something to the effect that doing a job required on both sides of the vehicle.

First time 2 days and 89 hours.
Second time 29 minutes.

Ain’t that the truth though! So it’s been a hot minute (as my kids say) since I reinstalled a fender. So it went not quite so well the first time. I did cuss some. But that’s the nature of working on cars after all, is it not?

I talk about having to remove the glass on the passenger (starboard) side to complete the welding that needs to be done on the D pillar. I also talk about how outrageously expensive new window seals will be.

I did watch a couple of videos on how to do it. One of them is listed here:

The the hell is “duck water”??

So you can see getting the window AND seal out in one piece is going to save me a LOT of money.

Lastly I tried to start the Big White Bus. After charging the batter over night, she would not start. I got one cough, but otherwise a whole lot of nothing. The relay is working, but I am not hearing the pump run. I’ll need some help with diagnosing spark and electrics at the pump. So I put this off until next weekend when I can either get my buddy Larry over, or press my son into service.

I also tried out a new camera. My son had a GoPro Hero 5 just sitting around so I

~~confiscated it~~ ~~indefinitely borrowed~~

asked him if I could use it. Yeah, he’s not likely to get it back. I bought a new SIM for it. The SIM I was using doesn’t work in my Hero 11 and gives me a message about that. The Hero 5 did not give me a similar message so I thought it was good to go. It was not. So you missed out on 5 minutes of riveting footage of me walking back and forth in front of the camera and using a dustbin to sweep up and spraying bedliner. I’m sure it was the difference in this week’s video being a smashing success. Que sera, sera.

Thank you for reading and Happy Rovering.

September 5, 2023September 5, 2023

Fender Repair Part 5, MORE Crappy Welding of the Large Fender Patch (Post #622) September 2-3, 2023

In this installment I finish the left rear fender panel. And by finish I mean I had to completed replace the outer fender I had previously welded up. I added a strap to attach the inner fender to the outer fender.

The outer fender’s welds were compromised because I ran out of shielding gas halfway through. The panel was 16 gauge and I swapped it with an 18 gauge. The right thing to do was replace it and “do it right”.

Now, I’m no body man and right to me is probably not right to someone who actually knows what they are doing. As I mentioned in the video I need another 10 or 20 years of welding experience to be “competent”. Over all I’m a lot happier with this replaced panel. The 16 gauge panel would not have worked. It would not have been watertight no matter what I did.

I covered everything with yet another coating of primer. I also put seam sealer in the appropriate places. This only seemed prudent as I am almost certain this will rust again. My hope is it will take at least 20 years to rust out.

I thought some of the welding went a lot better than the previous attempts. I want to say, “I’m getting better.” but I’m pretty sure I’m fooling myself. Most people could probably weld if shown how and a little practice. Welding WELL however is really hard.

So add to the fact I’m saying welding is hard…and welding UPSIDE DOWN is another level. We did not go over this scenario in my class. I’m half tempted to take the class again and do the entire class upside down. I finally figured out the I could weld sideways that worked pretty good. Even with my new sideways technique it didn’t stop me from getting some new holes in my PPE and my skin from hot slag dripping down. My grandson Grady was horrified by the scab in the crook of my elbow. The chunk that got me on the chest made a similar hole there.

I also did quite a bit of cutting and the sparks flying back on me warmed me up a bit. Thankfully my Round House Overalls¹ deflected the sparks and only “warmed” my family package. If you remember this post from December 2010, “The one where I catch myself on fire in the furtherance of Land Rovering” [Okierover] I caught myself on fire cutting the passenger side floor panel. What I learned from that was:

Blue jeans are not safety gear and are a sad substitute for PPE.
Longjohns [IBC] (aka long handles [Collins], thermal underwear, etc…) will keep the flame off you for a brief time.
Your best friends don’t want you harmed, but also want to take videos of you when you are on fire so they can tease you later.

Thanks for reading and Happy Rovering

¹This is my unsponsored review of Round House Brown Duck Overalls. It is a solid 10 out of 10. They are made in Shawnee Oklahoma (Home of Brad Pitt) and at $60.00 a pair (on sale at the time of this posting) a real bargain.

August 28, 2023August 28, 2023

Fender Repair Part 4, Fixing My Crappy Welding of the Large Fender Patch (Post #621) August 27, 2023

The weather cooperated, but my back didn’t so much. The temperature was mostly pleasant compared to the scorchers we’ve had lately. My back however was not very cooperative. I’m pretty sore after just a few hours of work.

The work on the fender from the last post was, pretty terrible. I had trouble shaping the 16 gauge steel. The patch after shaping was also the wrong size. Couple that with running out of shielding gas and my welds being pretty terrible, I needed to start over. Without shielding gas protection you have a brittle weak welds. Not to mention holes in your weld called porosity.

I cut the patch out with a cutting wheel. Some of the welds were actually pretty good, so I must have run out part way through the welding. I made a patch with a piece of paper and cut out a new patch out of 20 gauge steel. When I was getting the shielding gas at Chickasha Industrial I noticed they had a lot of steel in the shop area. Turns out they sell steel. So I picked up a few “cutoff” pieces for a good price.

The new patch with some help from a ingenious use of a 2×4 and a bottle jack fit nicely. I welded it in and it worked out pretty well. I struggled with one spot when the welding blew through a thin patch of original fender. With some creative welding I got the holes patched.

I still have to weld up the underside. Welding upside down is difficult. I’m going to have to figure out how to do that. Maybe watch some Youtube videos or something.

I will use the 16 gauge steel to reinforce the 20 gauge and weld in the seat belt mount. I don’t plan on having seat belts in the rear again but if I did, I’d need a place to mount them.

Thanks for reading and Happy Rovering.

http://Patreon.com/Okierover

July 24, 2023July 24, 2023

Fender Repair Part 1, Welding Patches (Post #616) July 25, 2023

I finally broke down and welded something on my Range Rover. While I will admit freely, I am NOT a welder, but I did enjoy getting the patches welded on. I took a few hours the day before this video was shot to “practice” welding with some scraps I had cut off the Big White Bus.

One of the difficulties is the metal on the Range Rover and the metal I am patching with are different thicknesses. I believe the OEM body panels are 18 gauge whereas my patching material is 16 gauge. I watched a YouTube video where a young man from Weld.com showed how he setup his welder to weld different thicknesses. It’s pretty good stuff and I recommend it if you are still wondering how to setup your welder and what settings you might want to start with. His settings for 18 and 16 weren’t different so I just need to find the same settings he suggested and convert those values to the letter equivalent on my Lincoln MIG Pro 180.

I also watched a fellow from Make It Kustom that has some great tips on welding and patch making. Good stuff there too. This guy is obviously an artist and I imagine has, “done this a time or two.”

In my video there is a lot of grinding and sparks flying and hopefully some good tips to help you weld your patches on your Range Rover Classic. I sped a lot of it up so I’m not consuming a lot of your life watching my low grade videos.

The camera overheated at the end for the second time that day. The temp inside the shoppe was above 110°F (which is 43.3°C for you metric system types). Yeah that’s pretty hot for this old man. I’m seriously going to investigate getting an exhaust fan installed to pull the hot air out.

Overall I’m pretty excited that I can weld stuff. I did fix a yard swing that one of our trees landed on and crushed. I’m looking forward to finishing the welding on the rust and turn my attention to making stuff like a 270 degree awning, a rear bumper, and lots of other stuff.

Thanks for reading and Happy Rovering

August 23, 2022May 16, 2023

Shipwright’s Disease (Post #598) 8/23/2022

I need to add a “Mad Max Edition” badge.

Take a moment to consider the tragic condition known as Shipwrights Disease:

Sailor owns boat.
Boat has burned out light in galley.
Sailor decides to replace bulb.
Sailor notices socket is corroded, decides to change socket.
While changing the socket, sailor notices wiring is frayed.
Sailor decides to change wiring.
While replacing the wiring, sailor finds galley ceiling slats are rotted.
While replacing the galley ceiling slats, sailor notices …
… And so on, and pretty soon, the boat is in dry dock undergoing a major restoration because of a burned out light bulb.
Source: Robert Couse-Baker, flickr.

I‘m OFFENDED!

Wait, no I’m not, maybe I’m guilty. My best friend JagGuy diagnosed me. He’s probably right.

So let me defend myself. Why did I pull the Range Rover into my shoppe and park it four years ago? I had two major problems when she was parked:

Ignition system became entirely unreliable

The heater blower motor let some of the magic smoke out of its wires

Were there other things that needed some attention when I parked her. Yes, yes there were. I’ve listed them in another post. We can add rusted panels to that list.

In my defense, I believe it was time for the Big White Bus to get another restoration. She has 280,000 miles on her clock.

Do I want her to be a show queen? Not by a long shot. I’ve never owned a car I was afraid to drive through a barbed wire fence. But the interior is looking pretty rough. The condition of the interior and exterior directly affected the insurance pay out I received when that idiot was reaching for the jar of spasgetti (that’s how my grand kids say it) and slammed into the left rear. If you missed that post from 2016, you can read about that here [Okierover.com].

So I’d like to fix some things on the dash that failed after 30 years (she shipped out of Solihull in October of 1992) of sun and cold and sun and poor application of paint at the factory and the sun. You know what I’m talking about. Plastic will eventually break down if exposed to the unforgiving southern plains sun.

Air conditioning…does it make sense to fix the AC? Well hell’s bells I have the bloody dash off why not?!? Have you ever sat in bumper to bumper traffic on I-35 with 110F August heat? I can tell you it will make a man of you, well what’s left of you when you get home anyway.

Rust, I took a welding class just so I could fix the panels…

The paint on the outside is losing it’s clear coat and is badly oxidized….

Seat covers…definitely should be replaced…

Those D pillar vents are looking pretty bad…

Okay. I admit it, it is likely Shipwright’s Disease.

In all honesty, I don’t have the money lined up right now to fix everything and make the Big White Bus my daily driver again. Makin he my daily again makes moderately economical sense because I could drop the 2014 F-150 off my insurance, sell it for what I’m being told is north of 20,000(US)$. (The used auto market at the time of this post is incomprehensibly over blown.) That’s more than half what I paid for her 5 years ago. She’s been a good truck. The reason for her was to pull a camper we bought that my wife later decided was not going to be in our future plans for weekends. Cash out, spend some of that on the BWB, am I right?

Probably won’t happen. More likely the BWB will be my weekend overlanding vehicle. That works too. I miss driving her. I digress.

I’ve said this many times. Every job on the Range Rover becomes three projects. Every bolt you touch either needs to be replaced with stainless, or de-rusted, painted, and the panel you pulled it from rust abated.

Is this Shipwright’s Disease, probably. Am I going to change anything to cure myself? Nope.

Thanks for reading and Happy Rovering.