Category: repairs

Posted on

Footwell Repair Part 6: Floor Panel Repair, Seam Sealer (Post #665) 8/5/2024

I started the weekend fixing my 2014 F150. I’ve been hearing noises from the front and could feel some vibration in the floorboard. I talked to a few of my co-workers and they diagnosed wheel hubs. So I ordered a set of Timkin hubs and new brake discs and pads. I spent 5 hours putting them on. I setup the awning for shade so I wasn’t in the sun the whole day.

Victory was mine and I spent the rest of the day mowing the yard and working in my pumpkin patch. I have 5 Kakai pumpkins so far and will have a bunch of pepitas to munch on.

Sunday I set to getting the seam on the new panel sealed. Nothing too exciting about this. I did learn that 3M seam sealer is way more expensive than the German made UPOL brand. 3M $72.00(US), UPOL $22.00(US). That’s a big discrepancy.

I’ve got a problem with the welds on the transmission tunnel side. I can’t reach them to get them cleaned (the panel under there is oily and dirty), the rubber coating (no longer attached to the steel), and I can’t get to the panel because the exhaust is in the way. I’ll need to drop the exhaust. I’m not excited about that. I need to get her up on a lift to see if it would be easier. More on this on another post.

I’ve got everything sealed. Next up, I need to coat all the panels in the wheel well in truck bed liner. I’m hoping this will DELAY the inevitable.

The next post will be me fumbling to remember how to reassemble this part of the truck.

A little shout out to Mrs. Okierover as it is our 35th wedding anniversary this weekend. Happy Anniversary sweetheart.

That’s about it, like and subscribe, and as always Happy Rovering.

https://youtu.be/yBh2xRWomw0
Posted on

Footwell Repair Part 5: Floor Panel Repair, Panel Finally Installed (Post #664) 7/27/2024

Yes! I finally have the panel welded in. Is it pretty, oh hell no. Is it water tight, not even close.

I will liberally apply seam sealer. You’ll see that in my next video. I had a helluva time getting that panel held in place. I finally came up with a solution. Use a 50lb bag of sand to hold it in place while I set some welds. This could not have worked better.

I was also able to hammer the panel grooves flat. I went and got my grandson “Thumbtack” and had him hold a 10lb weight against the panel while I hammered on the opposite side. This work pretty well I guess? I don’t know. If I was better at body work I would have built a jig and made a panel with the same grooves. But I’m not a good body worker.

I covered as much of the panel in primer as I could reach. What I learned when I crawled underneath to spray primer on the panel was a big bummer. I found the welds had heated the rubber covering on the transmission tunnel. This caused the rubber to separate from the panel and you can guess what’s going to happen under there.

No, that was a terrible guess….really? It’s going to rust, rust a lot. I haven’t a clue what I’m going to have to do to get to this area and get it covered with paint and rust preventative coverings.

As I’ve said it a dozen times, every job creates two more jobs.

I have a shout out to Tumbleweed Garage [Youtube]. He’s working on a 1948 Willy’s Truck. I enjoy his work.

Thanks for reading, like and subscribe, and Happy Rovering.

Posted on

Footwell Repair Part 4: Floor Panel Repair, Failing Spectacularly at Metal Working (Post #663) 7/20/2024

I started the day with glorious visions of finishing the welding on the Floor Panel. All I managed to accomplish was spectacular failure.

Things that worked:

  • I had some luck with my homemade plug weld drill bit. It worked well at removing the layers of primer and seam sealer I had foolishly laid down.
  • Welding. Some of my welds actually held pretty well. I managed to get a good ground and the welds stuck until I stressed them too far. On second thought, maybe that means the welds sucked.
  • My home made air hammer … hammer bit stretched the metal a lot. But the shape I needed and the one the I got weren’t going to work.

Things that didn’t work:

  • Welds. As before, they popped when put under a lot of stress.
  • My understanding of metal working,
  • My spinal cord did not like the constant bending over.

After I had the panel welded in place I tried to apply my air hammer on the panel to get the metal to stick. I also tried using self tapping screws to get the panel to stay in place. This may have worked better if I had shaped the panel better.

All in all, it was a waste of wire and gas. I’ve since cut the panel down smaller. I cut all the plug welds off. I’ll try edge welding when I start return to make the fix. Changed the way the transmission tunnel weld was fixed. It’s now straighter less “bowl shaped”. I’m pretty sure I’ll need help holding the panel in place while I make the first few welds.

Range Rover 1

Okierover 0

That’s it for this week. Like and subscribe.

Thanks for reading and Happy Rovering.

https://youtu.be/-0hDDW1aPcE
Posted on

Footwell Repair Part 3: Floor Panel Repair, Welding (Post #662) 7/13/2024

We got a big break in the weather. A cold front hit and we got a lovely lightning show along with the fireworks. And we got some cooler weather. The shop wasn’t crazy hot today and won’t be all weekend. So I’m going to take advantage of it and get some work done.

In this post my goal was to get the floor pan welded up. I first had to fix a small patch to the bottom corner. I made a template and got the steel cut. It welded up pretty well. I was pretty happy with the results.

Then I started on the floor panel. I first drilled some holes for the plug welds. This reinforced my need for a drill press. I really want a drill press.

Due to the odd shape of the floor. My panel does not fit very well. Off camera I tried several things to get the panel to line up and contour to the floor. I didn’t have much success. And getting the panel to stay put while I welded, well, I was trying to hold it and weld it. I struggled greatly.

So I decided to put a few self-tapping screws in the panel. These held the panel as expected. I put my hand-made plug weld bit to good use and started welding. I had some success all across the bottom. I didn’t have much luck with the welds near the transmission tunnel but I did finally get some welds to stick.

At this point I realized my welding helmet stopped darkening. This could have gone really badly for me. I did weld two plugs without darkening. I’m glad I noticed, because that kind of eye damage is the real deal.

At this point I’m going to used the self tapping screws to pull the two panels together. I’ll make the plug welds in the holes and then pull the self tapping screws and fill those with welds. At least I have a plan and I am relatively confident this will work.

I’ll then fill the gap on the bottom side with seal sealer. Paint everything with a couple more coats and then I’ll seal it all up with rattle can truck bed liner.

Thanks for reading and Happy Rovering.

https://youtu.be/jHhHI75723A
Posted on

Footwell Repair Part 2: Floor Panel Repair, Well Sort Of (Post #661) 7/6/2024

What a day.

I started out with all the intention I could muster to complete the floor pan. Unfortunately Fate had another plan for the day.

My plan started out solid. Paint the panels and while it dried see if I could get the Scion started and moved. The Scion as you may (or may not) remember is my son’s first car and he was still driving it until he was rear-ended by a mid-90s model Chevy pickup. The truck was moving at 35-40mph when he hit Rooster sitting still in bumper to bumper traffic. The pickup was completely disabled. The Scion had it’s rear tucked under and was touching the tires.

The though was it wouldn’t take that long to get the wheel wells pushed off the tires. I was wrong. The more I fought with it the hotter the day got and I finally reached my limit. So I went inside to cool off. I was watching the Germany-Denmark match when I got a call from Mrs. Okierover telling me the Honda Pilot with all of the grandchildren in tow would not start.

There is a whole long drama about a forgotten cell phone and a melt down of worry and a lot of really important details about how the battery got run down were left out. The names have been changed to protect the innocent.

Here we go.

  • Grandchild #1 left her cell phone at bathroom break an hour back up the road.
  • My oldest son who was following along in his car take said grand back to her phone.
  • Grandchild #2 melts down with worry.
  • Mrs. Okierover tells him to go sit in the car and calm down.
  • Grandchild #2 thinks he starts the car but places it in accessory mode and proceeds to sit in the car for more than 30 minutes.
  • Dead battery.
  • Not confident of the traveler’s ability to purchase and install a new battery I begin googling likely reasons of dead battery not aware of the 30 minute accessory episode.
  • Eventually Answers Online mechanic calls wife and diagnoses dead battery.
  • Oldest son returns and we attempt to jump battery.
  • Battery is buried under the air intake and only the positive is visible.
  • Plastic parts removed we finally ground to an engine lift point.
  • Car is started.

I learned a lot watching Law and Order: Criminal Intent and I use all those skills to interrogate everyone after they all arrive home. I had the battery tested and it was good, just needed a charge. I also watched a video about placing a new mount which is easy to reach for jumping. So I installed that M6 1.0 bolt and marked it for future reference.

So long story longer, the day was a complete loss. The following day I did get the Scion sorted out and back to running thanks to a sawzall (aka reciprocating saw), a floor jack, a 4 pound hammer, and gravity.

Next week end we’ll get more done ON THE BIG WHITE BUS…hopefully.

Happy Independence Day.

Thanks for reading, like and subscribe, and Happy Rovering.

https://youtu.be/gHdUjYCurx4
Posted on

Footwell Repair Part 1: Footwell Repair (Post #660) 6/30/2024

thumbnail

stu·pid·i·ty /sto͞oˈpidədē/ noun

1 : the quality or state of being stupid

2 : a stupid idea or act

3: working in a metal shop building in the heat of an Oklahoma summer

Good grief it was hot today. The shop was 120F° (48.8°C) when I opened the big rollup door. After a few minutes the temp calmed down to a very tolerable 105-110°F (sarcasm). It was about as hot in there as I’ve ever seen.

But temperature is not something we let ruin a good time. Some people go camping in this heat, I don’t. Some people continue to run as a hobby in this heat, I don’t. Some people work on their Land Rovers when its this hot outside, I definitely do.

The heat aside, I have to work on this Land Rover at every opportunity if I’m ever going to drive her again. So there I was sweating my b@11s off to make a floor panel patch.

I started with measuring the size AGAIN. I seriously measured for this patch at least a half dozen times. I then proceeded to cut a patch from my recently procured steel.

The patch needed a lot of manipulation to get close to fitting. I bent the panel by hand first and then used the BF hammer to get it even closer. I’ve still got a long way to go to get this even closer.

One of the seems in the deep bend along the transmission tunnel is not welded. That will need to be welded and sealed again. I also have a small patch to fix next to the bulkhead on the door side. Those two will be the next two things I tackle.

Once those are fixed, I’ll be able to finish the patch. The patch will need to have another 1/2 inch trimmed off. Then…there is the two bends that are there for structure or to limit the vibration. I’ll need to build a jig and use the air chisel as an air hammer to bend the metal.

This is going to take a router bit that will closely approximate bends. And it will take me making a jig. I watched a video on YouTube by “Make It Kustom” where he did this very thing. I’ll need to make the same tool he did. And I’ll need my air compressor…which…is now disabled.

Seems my last working air fitting end, which started leaking recently, now will not hold any tools because the ball bearings are missing. And if that wasn’t enough, my hose end is now stripped out and I won’t be able to put a new fitting on, so I get to buy a new hose too. Super awesome.

That’s where I decided to shut down my work and jump in the pool.

Thanks for reading, like and subscribe, and Happy Rovering.

https://youtu.be/U5KY1AeaX0s
Proudly powered by WordPress