Footwell Repair Part 10: Fender Prep (Post #657) 6/10/2024

In this post I intended to patch the fender with a new panel. I only have a smallĀ  section of the steel sheet I bought. Before the work I started today I needed a 10″x8″ piece. My patch area was about 7 inches with a 9 and a half panel with a half inch bend on one side.

From last week we found 4 sheets of steel sandwiched on the one side. Two of those are seemingly superfluous. In between each sheet was a nice rust stuffing. So its pretty obvious all that needs to be remediated.

I got the air chisel out and went to town. I split all the steel and cut away the rusted parts. I wire wheeled as much of the rust away and in the end covered everything with the rust mitigation paint I bought.

I will need to get a new sheet of steel to finish this piece. The patch I need to make is now going to need to be a inch after the bend perhaps more. I’ll cover every piece of steel with the rust paint. I think the way they screwed the panels together might work. I can also see how I could spot weld the panels together. This would also be good experience for welding the bed back into place. I will also be covering everything in seal sealer and several liberal applications of bedliner/rhino-liner or whatever it is called.

Thanks for watching, like and subscribe, and Happy Rovering.

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