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March 25, 2024March 25, 2024

Footwell Repair Part 2: Disassembly (Post #649) 3/24/2024

In this installment I begin the disassembly of the front fender to expose more rust. And I was NOT disappointed. I found just about what I expected. A rusted through footwell. On a positive note…I think I found where the water was getting in to soak my carpets. I have no idea how to correct it, but at least I found it.

In order to get to all the rust the front fender had to come off. I encountered a bunch of rusted screws and bolts. I had to cut several of them off. I even used an air chisel to remove some spring type U nuts (yeah I had to look that name up, I had no idea what they were called). I can tell you they were a bitch to remove. But after you deconstruct them a bit they came right off. I’ll likely replace the U nuts with stainless steel bolts and nuts.

The fender didn’t put up much resistance after I got the U nuts off. I then had to remove a plastic fender piece. You can probably guess that the plastic clips weren’t going to survive being taken off.

Underneath I found a lot of surface rust. I put the angle grinder with a wire wheel to work. I cleaned up some of the rust and found a bunch of really bad metal.

In the seem between the wheel well and the footwell I found what I think is the source of my wet carpets. This spot is going to be hard to fix. I don’t know what needs to be cut away and what needs to be welded on.

Inside where this failed bulkhead is is covered with Fat Mat. That will need to be removed. Heat gun and patience I hope will assist me in getting it removed. There is a nice cluster of wires and relays right there too. So joy of joys I’ll get to relocated all that too!!! Woot!

I also took the lug nuts and cleaned all the rust off them. I have the first coat of paint on them. They’ll get a second before I put them back on.

That’s about it for this week. I got to watch some severe weather out in western Oklahoma on Sunday. It all petered out before it got to the Okierover Base Camp.

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January 14, 2024January 14, 2024

Too Cold to Work (Post #639) January 14, 2024

Holy crap it’s cold outside.

Most of the country is experiencing extremely cold temperatures. It got down to 1.6ºF last night here at Okierover Base Camp. Thankfully the winds were mild (mild for Oklahoma anyway) and the windchills stayed in the minus teens and single digits. Still VERY dangerous to be outside.

That didn’t stop some of my fellow overlanders from going out in this mess. This is not fun camping weather. Changing a tire in this weather can seriously test your constitution. Frostbite is just 15 minutes away in this weather.

Instead I give a short overview of what I called a short-term To-Do List.

Wire for Power in the back for a battery and fridge eventually
Install radio and cameras
Purchase and install a GMRS radio
Fix the Ignition Issues

You’ve heard it all before. My goal is to get back behind the wheel by April. If you don’t set goals, you’ll never achieve them.

That’s all for this week. I’ve got to go take care of Mrs. Okierover who got diagnosed with Covid today. My son is on the downhill slope of Flu A. I’ll be lucky to survive the week without catching SOMETHING!

Wash your hands, thanks for reading and Happy Rovering

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December 18, 2023December 18, 2023

Surface Rust Under the Passenger Side Fender (Post #635) 12/18/2023

In this short video I take care of the surface rust I found under the passenger side fender. There were some unpainted surfaces notably under the rubber washers at the top of the quarter panel. There were also some pin hole spots of rust.

They look like dirty spots until you put the wire wheel on them. Is that primer? this stuff Land Rover used under the panel just flaked off in spots. In the video there is a segment that has some leopard spots…that’s where the paint just came off.

The two rust spots in the arch will be ground down again. I don’t think I need to fix them, just stop the rust. The holes are on the outside of the vehicle so water getting in won’t be from these two spots.

I wire wheel all the rust I could see. Then I washed the panel with acetone. This was to remove any lingering dust, dirt, oil, whatever.

I then coated the panel with primer in a green color I really like. I could see myself driving a vehicle painted like that. I’ll watch the weather and give it all a second coat when it warms up a bit. The temp in the shoppe was 54F when I started the work and 52F when I started painting. That’s just barely above the paint range listed on the side of the can.

A big shout out to my fans in Norway. 31 views from that country on 12/12! Tusen takk!

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Thanks for reading and Happy Rovering.

December 11, 2023December 11, 2023

Fixing the D Pillar Rust (Post #634) 12/11/2023

If you follow the blog you have seen the rust damage from open cell foam in the upper D Pillar. The foam got wet and over time ate through the pillar and caused a hole that allowed water into the rear. It wasn’t likely a “stream” of water as the pillar had a cover and the foam also blocked the hole.

In any event, it had to be repaired. I went to some effort to research the removal of the rear quarter panel windows. Damaging the seal is a non-starter. Replacement seals cost in the neighborhood of $500.00(US). And there is also a chance of breaking a window.

I had the Evil German Dude over for Thanksgiving and showed him the damage. He was pretty certain that I could weld a patch there WITHOUT removing the seal and window. Using caution and allowing time for the welds to cool, he was sure that the welding would not be a problem.

Trusting he was right, I proceeded to build a patch and weld it in. The patch was pretty easy to make. You’ll need a bench vise or a metal brake to bend the steel. Well…if you have to bend steel for your patch. I got the patch in place, wire wheeled the paint and primer away and started welding.

My first welds didn’t stick. I had to work through that. Some of the issue was a crappy ground point. The other could be paint I hadn’t removed. I finally sorted that out and made the weld around the piece. I will come back with some seam sealer and make sure there are no holes by sealing them with a bead of sealant.

I was a bit surprised at how well this went. I was expecting a much more complicated repair. I’m not in love with the welds. But such is the way you have to weld thin steel. They also are not in sight so they didn’t have to be pretty…and they aren’t pretty.

The temp cooled off this week. It was 40F degrees when I finished up. Funny how two and a half months ago the temp was three times that in the shop. We got a little reprieve on Sunday and it got above 50F degrees.

I’ve been kicking around an idea if the window had broken. Building in wing window storage boxes. I could use them to pass through power to solar panels, shore power, a heating tube for a propane heater, and the most exciting, water for showers and cooking/washing hands and such. I’ve got the bug so I may build a mockup with cardboard to see if it would work the way I’m thinking. It’s maybe a project for another day. You can check out this video which served as a good portion of the inspiration. Dirt Lifestyle has two videos on gullwing windows for his Discovery II. This is the latest [YouTube], and is an improvement of the original, enjoy.

I hope you enjoy the video of my work. Like and subscribe and if you want to help through a recurring contribution, Patreon is helpful way to do that.

Thanks for reading and Happy Rovering.

October 29, 2023

A Visit to the Air Defense Training Facility (Post #629) October 29, 2023

I was invited by my friend Correy Twilley to come to Fort Sill and participate in a WW2 living history event. The plan was to take the M3 Half Track and a Jeep with a Pack 75 howitzer out to the field and and have students and family come by and learn some history. Unfortunately the weather for Saturday would be pretty nasty. For dedicated living historians that’s not a big deal but the purpose was to have visitors. Not likely to have many visitors when the north wind blows in the 20mph range, rain falling, and temps in the middle 30’s Fahrenheit (1 to 5 Celsius).

World War 2 is not one of my current periods. I would have had to borrow my entire kit. But Correy said not a problem, so I said, “let’s do it”. When he cancelled I told him I still had the day off and would like to come down and visit the training facility.

If you are following the news, they are deploying some anti-aircraft units from Fort Sill to the Middle East. So I was at first concerned I would be in the way. Turned out not to be a problem as most of the troops were already getting their trashed gather up for deployment. Correy taught a class that morning and had a meeting but the afternoon was available for us to tour the displays.

Friday was pleasant with sunny skies so I toured the gun park. There were several examples of weapons I trained on in the park.

I trained on the M101A4 at artillery school. Fort Sill is home to the Artillery School now, but when I served there were two schools, Camp Pendleton and Camp Lejeune. They sent me to Las Pulgas, Camp Pendleton.

After school I was assigned to 5th Battalion, 14th Marines, Oscar Battery. We were using the M110A2 howitzer. This beast was a very accurate system and nuclear capable.

In the infinite wisdom of the Corps they sent our M110s to California changed our unit designation to 2nd Battalion, 14th Marines, Fox Battery. These towed behemoths required modern trucks (M939) to pull them. I was not a fan.

When Correy was finished with his classes he gave me a tour of the training facility. As you will see in the video, they have an amazing collection. Several of the systems are 1 of a kind or there are less than 3 of these known to exist. Several of the trucks and Jeeps are near fully functional and could be taken out if a little work was done on them. Several of the systems are demonstrated for students with live fire exercises.

As promised, Correy said we would take the M16 Half-track out for a spin. It is an M3 based Multiple Gun Motor Carriage equipped with the Maxson M45 Quadmount (specifically the M45D) with four M2HB machine guns. Our first stop was to drive it to the gas station and put in a couple of gallons. The looks on people’s faces when you roll up to the station is pretty fun. After that we took it over to Medicine Man Bluff and then around the old post and finally back to the museum.

I’m looking forward to the next opportunity to go down to the base and to go out in the field with my friends. The weather has turned cold. Seems like we skipped Fall all together this year and went from 90’s to 30’s Fahrenheit in two days.

Thanks for your patience while we went to St. Croix for a week. We needed the break and took a lazy week to recover from work and life. I did manage to see 5 Land Rovers on the island. You can see them on my Instagram account.

I’m working on the backup fuel pump and plan to get the BWB started and turned around in the shop. That will allow me to tackle the rust on the passenger (starboard) side. I’ll have another video up next week.

Like and or subscribe to the Youtube channel, every little bit helps. As always, I’m happy to see comments and will comment back as soon as I see them.

Thanks for visiting and Happy Rovering.

August 25, 2023

Working in an Oven (Post #620) August 25, 2023

In my last post I told you it was hot outside. That’s a no brainer to 1/3 of the country right now living under the heat dome. I didn’t take a picture of the thermostat on August 19th but Oklahoma City set a new highest temperature for the date. At the weather station in the neighborhood behind the house, it measured 107.7°F (42°C) around 1:00pm on Saturday the 19th and a similar 107.6 for the following Sunday the 20th.

If you’ve never been in this kind of hot outside, its hard to describe. Dangerous is a good word. Dangerous like, if you screw around and exert yourself too much you could die. Heat Stroke and Heat Exhaustion is hovering nearby. I’ve had both, my Yelp review, 1 star, would not recommend.

So when I got home from the Evil German Dude’s house, I went out to the shoppe and the needle on the thermostat was about where I indicate on the pic below. Let’s just call that about 125°F (51.7°C) so I decided it was going to be a “make and mend” day [Wikipedia]. And it was going to be spent in the cool air conditioning.

The good news for this weekend is it looks like the heat bubble popped and the temps will come down significantly this weekend. Back to a range this old fat man can manage.

I’ll try to bust out another welding video Monday or Tuesday. I’m disappoint I couldn’t keep up the momentum of publishing a weekly video. If I had worked in the shoppe last week you wouldn’t have gotten a video anyway, because I would have likely been in the hospital.

Thanks for visiting and Happy Rovering.

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