Footwell Repair Part 3: Investi-Disassembly (Post #651) 4/12/2024

UGGGGGH!!!!!!
Will this ever end?

I think I know the answer to that. But I have to show my exasperation. This rust find is possibly the worst thing ever. It’s in the most terrible of locations.

Mrs. Okierover said, “Maybe you should call it Rusty Rover instead of Okierover.”
She’s not wrong.

Every where there’s red its rusted through.

It’s as bad as you can imagine. There are at least four different panels converge in this area to form the firewall, fender well, and the foot well.

There are a LOT of peripherals that run through there too. Including the fuel lines which I may have nicked when I was air chiseling the panels out. If you’ve followed the blog for very long (at least since 2010) you’ve seen The Evil German Dude and I attempt to fix the floor pan when it rusted out.

We had fun, but we failed to keep the water out and our work finally failed. I had an ongoing issue with water getting in and wetting the fargin’ OPEN CELL floor pads under the carpets. The carpets too we constantly wet. I found the place where water was getting in making the carpet wet. It was through the firewall at the corner where it married up to the side wall.

As you will see in the video, this rust is bad. Real bad. The repair is going to be really difficult and probably beyond my skill set. That being said, I have to fix it myself. There is no money to send it off. The body work itself would likely cost more than the entire vehicle is worth.

I’ve still got a LOT of work to do. I need to find a solution. It will probably be welding several panels together. I’ll need to study it more to make my mind up.

I stared at it at least an hour while I shot the video. Still struggled to sort out a concrete idea.

I am going back out the weekend this is published as OkieF150. We are going to the 200th Celebration of Fort Gibson. Fort Gibson is the oldest town in Oklahoma. Way back when it was still Indian Territory the United States needed a fort to protect the trade from this area.

We are going to make a weekend out of it and I’m hoping we can get some fishing in while we are at it. This will be the last overlanding trip for this year as I will be spending every weekend for the rest of the year trying to sort out all these issues.

Like and subscribe on the videos and the blog.

Thanks for reading, and Happy Rovering.