Rear Floor Pan Repair on a Range Rover Classic (Post #670) 9/7/2024

In this post I play a chemist and use muriatic acid to de-galvanize the zinc off my Z bar. Some time ago I sourced some Z bar to rebuild the rusted ledge of the floor panel. Welding galvanized steel can make you sick. It requires a well ventilated space and likely a respirator. There are lots of videos on the YouTubes that show guys welding galvanized steel. I’ve seen enough warnings to know I don’t want anything to do with it.

So using some of the acid for the swimming pool I decided to chemically remove the zinc. This too is very dangerous. So this is fair warning, don’t try this at home kids.

I got the zinc off in short order and got the Z bar double primed and double coated with black paint. I have no fantasy that this will never rust. I just don’t want it to rust through in the next 10 years.

I also got the sunroof drain installed. This was rewarding. Getting little jobs done is great. I bought a “step drill” and am now wondering why I didn’t buy one A LONG TIME AGO. This was pretty awesome. It was expensive at $58.00(US) for one that would cut mild steel.

My next step is to dry fit the panel to confirm the Z bar and panel will fit in the place it once was. I also reached out to my biological brother’s sister (we didn’t grow up together) to see what getting the panel stripped with her metal stripping service. I really can’t go forward without that step completed.

That’s about it for this week. Like and subscribe on YouTube. Subscribe to the blog so you get notifications. I had a hit with…

Footwell Repair Part 6: Floor Panel Repair, Seam Sealer (Post #665) 8/5/2024

As of this post it has more than 1,000 views!!! I have no idea why. Most of my videos don’t get to 100 views.

Thanks for ready and Happy Rovering.